Lincoln Electric K1780-1 manual Possible Cause, Symptoms, Problems, Recommended, Course of Action

Page 20

E-2

 

 

 

TROUBLESHOOTING

 

 

E-2

 

Observe all Safety Guidelines detailed throughout this manual

 

 

PROBLEMS

 

 

POSSIBLE CAUSE

 

RECOMMENDED

 

 

 

 

 

 

 

(SYMPTOMS)

 

 

COURSE OF ACTION

 

Rough wire feeding or wire not

 

1. Gun cable kinked and / or twist-

 

 

 

 

 

 

 

 

 

 

 

 

 

feeding but drive rolls are turning.

2.

ed.

 

 

 

 

 

 

 

 

 

 

Wire jammed in gun and cable.

 

 

 

 

 

 

 

 

 

Check for mechanical restric-

 

 

 

 

 

 

 

 

3.

tions in feeding path.

 

 

 

 

 

 

 

 

 

Check for current position of

 

 

 

 

 

 

 

 

 

drive rolls relative to split wire

 

 

 

 

 

 

 

 

4.

guide groove.

 

 

 

 

 

 

 

 

 

 

Drive rolls may not be seated

 

 

 

 

 

 

 

 

5.

properly.

 

 

 

 

 

 

 

 

 

 

Gun cable dirty, clean if neces-

 

 

 

 

 

 

 

 

6.

sary.

 

 

 

 

 

 

 

 

 

 

Worn drive roll.

and/or

 

 

 

 

 

 

 

 

7.

Electrode

rusty

 

 

 

 

 

 

 

 

 

dirty.Cable frayed, or poor sol-

 

 

 

 

 

 

 

 

 

der joint at work or electrode

 

If all recommended possible areas

 

 

 

 

 

lug.

 

 

 

 

 

 

 

8.

Worn nozzle or cable liner.

 

of misadjustment have been

 

 

 

 

 

checked and the problem persists,

 

 

 

 

9.

Replace if necessary.

 

 

Contact your local Lincoln

 

 

 

 

Partially flashed or melted con-

 

Authorized Field Service Facility.

 

 

 

 

 

tact tip. Replace if necessary.

 

 

 

 

 

 

 

 

10. Incorrect drive roll pressure.

 

 

 

 

 

 

 

 

 

Readjust if necessary.

 

 

 

 

 

 

 

 

 

11. Improper liner, tip or inner /

 

 

 

 

 

 

 

 

 

outer guides. Replace if neces-

 

 

 

 

 

 

 

 

 

sary.

 

 

 

 

 

 

 

 

 

 

12. Incorrect wire drive or gear

 

 

 

 

 

 

 

 

 

ratio selection on the control

 

 

 

 

 

 

 

 

 

P.C. board.

 

 

 

 

 

 

Variable or “hunting” arc.

1.

Wrong size, worn and/or melted

 

 

 

 

 

 

 

 

2.

contact tip.

 

 

 

 

 

 

 

 

 

 

Worn work cable or poor work

 

 

 

 

 

 

 

 

3.

connection.

 

 

 

 

 

 

 

 

 

 

Loose electrode or work cable

 

 

 

 

 

 

 

 

 

connections.

 

 

 

 

 

 

 

 

 

 

 

CAUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If for any reason you do not unders

tand the test procedures or are unable to perform the

tests/repairs safely, contact your

Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

 

 

 

 

 

 

POWER FEED 10 / R

 

 

 

Image 20
Contents IM689-A Safety For EngineElectric Magnetic Fields Califo Rnia Proposition 65 WarningsARC Rays can burn Electric Shock can Kill Fumes and GasesFor Electrically IiiPrécautions DE Sûreté LES Machines À Souder ÀTransformateur ET À RedresseurPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationInstallation Section a DiagramsSection C Section EInstallation Technical Specifications Power Feed 10 Robotic-K1780-1SAF ETY Precautions Electrode RoutingElectrode and Work Cable CON NectionsControl Cable Shielding GAS ConnectionNegative Electrode Polarity Control Cable ConnectionsAvailable Cable Assemblies SpeedSelecting the Proper Gear Ratio Ging the Wire Drive Ratio Turn off power to the power sourceAt the disconnect switch Power Wave 455/RWire Feed Drive Roll Kits Procedure to Install Drive RollsWire Guides General GUN Connection GuidelinesRemote Sense Lead Specifications Installation of Field InstalledGUN Receiver Bushings Conduit Adapters Non-Lincoln GunsFeed Ing Electrode and Brake Adjustment Drive Roll Pressure SettingOperation General DescriptionRecommended Processes Process LimitationsAccessories Operational Features and ControlsIonal Equipment Platform CommonalitiesMaintenance Avoiding Wire Feeding ProblemsRoutine Maintenance Periodic MaintenanceTroubleshooting HOW to USE Troubleshooting GuideSymptoms ProblemsPossible Cause RecommendedYour local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Diagrams Power Feed 10 / R Dimension Print Power Feed 10 / R Power Feed 10 / R Ground Aspiración para gases