Lincoln Electric IM481-B manual Front View of 14-PIN Connector Receptacle, PIN LEAD NO Function

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OUTPUT CONTROL “LOCAL-REMOTE” SWITCH

The Output Control toggle switch on the control panel labeled “Local-Remote” gives the operator the option of controlling the output at the machine control panel or at a remote station. For remote control, the toggle switch is set in the “Remote” position and controlled at the wire feed unit control, or by connecting a K775 control to terminals 75, 76, and 77 on the terminal strip at the front of the machine, or by connecting a K857 control with a K864 adapter to the 14-pin con- nector on the front of the machine. For control at the machine control panel (Output Voltage control dial), the toggle switch is set in the “Local” position.

(Exception: When used with an LN-9, LN-9 GMA or NA-5 wire feeder, the Output Control switch must be in the “Remote” position or automatic shutdown of the LN-9 or NA-5 may occur.)

POLARITY SELECTION

Polarity selection is made by appropriately connecting the electrode and work welding cables to either the “+” terminal or to the - terminal. Select “Voltmeter” switch for “+” or - electrode for the remote (#21) work sensing lead.

VOLTMETER SWITCH

Select “+” for positive electrode or - for negative electrode. This switch selects electrode polarity for the remote (#21) work sensing lead of automatic or semi- automatic equipment.

THERMAL PROTECTION LIGHT

The amber thermal protection light will be lit if either of the two protective thermostats have opened. The out- put power will be disabled but input power will still be applied to the welder.

115 VAC and 42 VAC AUXILIARY POWER AND CONTROL CONNECTIONS

14-Pin Connector

The 14-pin connector receptacle (type MS-3102A-20- 27SX) supplies auxiliary power.

42 VAC is available at receptacle pins I and K. A 10 amp circuit breaker protects this circuit.

115 VAC is available at receptacle pins A and J (except on the European model). A 10 amp circuit breaker protects this circuit. Note that the 42 VAC and 115 VAC circuits are electrically isolated from each other.

FRONT VIEW OF 14-PIN CONNECTOR

RECEPTACLE

 

K= 4 2

A = 3 2

J = 3 1

B = G N D

I = 4 1

LN

 

 

C = 2

 

H = 2 1

 

 

 

 

 

 

D = 4

 

G = 7 5

 

 

 

 

 

 

E = 7 7

 

F= 7 6

 

 

 

 

 

 

 

M

PIN

 

LEAD NO.

 

FUNCTION

 

 

 

 

 

 

 

A

 

32

 

115 VAC (Export Model Only)

B

 

GND

 

Chassis Connection

C

 

2

 

Trigger Circuit

D

 

4

 

Trigger Circuit

E

 

77

 

Output Control

F

 

76

 

Output Control

G

 

75

 

Output Control

H

 

21

 

Work Connection

I

 

41

 

42 VAC

J

 

31

 

115 VAC (Export Model Only)

K

 

42

 

42 VAC

L

 

---

 

---

M

 

---

 

---

N

 

---

 

---

 

 

 

 

 

Terminal Strip Connections

Terminal strip TS2 located behind the hinged control panel on the front of the power source supplies 115 VAC. A 10 amp circuit breaker protects this circuit. This 115 VAC is also available in the 14-pin connector (except on the European model).

Terminal strip TS1 also located behind the hinged control panel allows for connecting of a K775 remote control to terminals 75, 76, and 77.

A chassis ground screw is provided below the terminal

strips marked with the symbol for connecting the automatic equipment grounding wire or remote control grounding wire.

To gain access to the terminal strips simply remove the two #10 sheet metal screws from the top of the welder nameplate. Tilt panel forward so it rests in a horizontal position. See Table above for lead number functions.

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Contents Safety Depends on You IM481-BSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Meanings of Graphic Symbols Power ON-OFF SwitchOutput Control LOCAL-REMOTE Switch Output Control DialThermal Protection Light Voltmeter SwitchCircuit Breaker Rating Plate Degree of protection provided by the enclosureEarth Ground Connection Signifying the Earth Ground ConnectionChassis Ground Connection Signifying the Chassis Ground ConnectionOperational Features & Controls General Machine DescriptionRecommended Processes & Equipment Design SummaryAuxiliary Power Connections Remote Control ConnectionsWATER COOLER CONNECTOR Case FeaturesMETER OPTION Machine & Circuit Protection Thermal Protection LightParalleling Technical Specifications Installation Safety PrecautionsInput Power Connections FALLING EQUIPMENT can causeInstallation of Field Installed Options Output Cable ConnectionsOutput Cables Electric Shock can killConnection of CV 500-I to LN-22 or LN-25 Wire Feeder Control Cable ConnectionsUndercarriages K817P, K841 Power Source Operation Safety Precautions ELECTRIC SHOCK can killOperating Instructions Duty Cycle Amps VoltsTerminal Strip Connections Front View of 14-PIN Connector ReceptaclePIN LEAD NO Function Machine and Circuit Protection VAC Auxiliary Power for Water CoolerRoutine Maintenance Troubleshooting HOW to USE Troubleshooting GuideTROUBLESHOOTING GUIDE Trouble Cause What To DoFaulty Output Control potentiometer Trouble Cause What To Do Connecting the Remote Control to the Machine Fault Protection OperationPower I/O Switch Check Output VoltageRemote Control Check Power Rectifier Bridge Assembly Checking ProcedurePower Diode Test Power Silicon Controlled Rectifier TestRubber Boot Gate leads plug to Control P.C. board To plug To T1 main transformerEnhanced Diagram Page Page Precaucion Warnung