Lincoln Electric IM481-B manual Trouble Cause What To Do

Page 25

Trouble

 

Cause

 

What To Do

 

 

 

 

Output control not functioning on

1. Output Control switch in wrong

1.

Place switch in “Remote”.

“Remote” control.

 

position.

 

 

 

2.

Faulty Output Control switch.

2.

Check and replace if found faulty.

 

3.

Faulty remote control poten-

3.

Check and replace if found faulty.

 

 

tiometer.

 

 

 

4.

Leads or connections open in

4.

Check all leads and connections,

 

 

control circuit.

 

internal or remote, for continuity;

 

 

 

 

repair if necessary.

 

5.

Faulty Control PC Board.

5.

Replace. See Procedure for

 

 

 

 

Replacing PC Boards.

 

 

 

 

Poor arc striking with semiautomatic

1. Poor work connection.

1.

Work connection must be ade-

or automatic wire feeders.

 

 

 

quate for application.

 

2.

Improper procedures.

2.

Adjust procedures for improved

 

 

 

 

starting.

 

3.

Defective Control PC Board.

3.

Replace. See Procedure for

 

 

 

 

Replacing PC Boards.

 

 

 

 

Poor arc characteristics.

1. Defective Control PC Board.

1.

Replace. See Procedure for

 

 

 

 

Replacing PC Boards.

 

2.

Capacitor(s) in output circuit

2.

Replace entire bank of capaci-

 

 

failed. A failure is indicated if the

 

tors. Do not replace individual

 

 

small vent plug on top of a

 

capacitors.

 

 

capacitor is raised or blown out.

 

 

 

 

 

 

WARNING: The liquid electrolyte

 

 

 

 

in these capacitors is toxic. Avoid

 

 

 

 

contact with any portion of your

 

 

 

 

body. Clean up vented electrolyte

 

 

 

 

using rubber gloves and a water

 

 

 

 

dampened cloth. Any electrolyte

 

 

 

 

which gets on skin, clean with

 

 

 

 

soap and water.

 

 

 

 

 

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Contents IM481-B Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Table of Contents Power ON-OFF Switch Meanings of Graphic SymbolsOutput Control LOCAL-REMOTE Switch Output Control DialCircuit Breaker Voltmeter SwitchThermal Protection Light Degree of protection provided by the enclosure Rating PlateSignifying the Earth Ground Connection Earth Ground ConnectionChassis Ground Connection Signifying the Chassis Ground ConnectionGeneral Machine Description Operational Features & ControlsRecommended Processes & Equipment Design SummaryRemote Control Connections Auxiliary Power ConnectionsWATER COOLER CONNECTOR Case FeaturesParalleling Machine & Circuit Protection Thermal Protection LightMETER OPTION Technical Specifications Safety Precautions InstallationInput Power Connections FALLING EQUIPMENT can causeOutput Cable Connections Installation of Field Installed OptionsOutput Cables Electric Shock can killUndercarriages K817P, K841 Wire Feeder Control Cable ConnectionsConnection of CV 500-I to LN-22 or LN-25 Safety Precautions ELECTRIC SHOCK can kill Power Source OperationOperating Instructions Duty Cycle Amps VoltsPIN LEAD NO Function Front View of 14-PIN Connector ReceptacleTerminal Strip Connections Routine Maintenance VAC Auxiliary Power for Water CoolerMachine and Circuit Protection HOW to USE Troubleshooting Guide TroubleshootingTrouble Cause What To Do TROUBLESHOOTING GUIDEFaulty Output Control potentiometer Trouble Cause What To Do Fault Protection Operation Connecting the Remote Control to the MachinePower I/O Switch Check Output VoltagePower Rectifier Bridge Assembly Checking Procedure Remote Control CheckPower Diode Test Power Silicon Controlled Rectifier TestRubber Boot To plug To T1 main transformer Gate leads plug to Control P.C. boardEnhanced Diagram Page Page Precaucion Warnung