Lincoln Electric IM481-B Remote Control Check, Power Rectifier Bridge Assembly Checking Procedure

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REMOTE CONTROL CHECK

Disconnect the remote output control and connect an ohmmeter across 75 and 76 and rotate the rheostat in the remote control. The resistance reading should go from zero to 10K ohms. Repeat with ohmmeter across 77 and 76 with same results. Connect ohmmeter across 75 and 77. The reading should be 10K ohms. A lower reading will indicate a shorted or partially shorted rheostat. A very high reading will indicate an open rheostat. In either of the last two cases, replace rheostat. Check cable for any physical damage.

POWER RECTIFIER BRIDGE ASSEMBLY CHECKING PROCEDURE

WARNING

ELECTRIC SHOCK can kill.

Have an electrician install and service this equipment.

Turn the input power off at the fuse box before working on equipment.

Do not touch electrically hot parts.

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1. Bridge and Device Isolation

Disconnect the following, shown in Diagram 1:

a.Unplug P3 (G1, G2, G3, and 204) from the Control PC Board.

b.Unplug P5 from the Snubber PC Board.

c.Secondary leads X1, X2, and X3 from the anodes of the SCR’s and cathodes of the diodes.

d.Disconnect positive bridge lead from shunt and positive capacitor bank lead and from lug with dual 204 leads.

e.Perform following steps 2 and 3. If diodes and SCR’s are not shorted, bridge test is completed. If any device appears shorted, disconnect the cath- ode lead of each diode (4 total) and repeat steps 2 and 3.

2. Power Diode Test

a.Establish the polarity of the ohmmeter leads and set to X10 scale.

b.Connect the ohmmeter positive lead to anode and negative lead to the cathode.

c.Reverse the leads of the ohmmeter from Step b.

d.A shorted diode will indicate zero or an equally low

resistance in both directions. An open diode will have an infinite or high resistance in both direc- tions and a good diode will have a low resistance in Step b. and a much higher resistance in Step c.

3. Power Silicon Controlled Rectifier Test

The SCR must be mounted in the heat sink when making this test.

a.Connect the ohmmeter (set to the X10 scale) leads to the anode and cathode.

b.Reverse the leads of the ohmmeter from Step a.

c.A shorted SCR will indicate zero or an equally low resistance in one or both directions.

d.Establish the polarity of the ohmmeter. Connect the positive lead to the gate and the negative lead to the cathode.

e.An open gate circuit will have an infinite or high resistance. A good gate circuit will read a low resistance, but not zero ohms. If gate circuit reads zero ohms, check gate harness for shorts between gate leads and 204 before replacing SCR.

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Contents IM481-B Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Table of Contents Output Control Dial Meanings of Graphic SymbolsPower ON-OFF Switch Output Control LOCAL-REMOTE SwitchVoltmeter Switch Circuit BreakerThermal Protection Light Degree of protection provided by the enclosure Rating PlateSignifying the Chassis Ground Connection Earth Ground ConnectionSignifying the Earth Ground Connection Chassis Ground ConnectionDesign Summary Operational Features & ControlsGeneral Machine Description Recommended Processes & EquipmentCase Features Auxiliary Power ConnectionsRemote Control Connections WATER COOLER CONNECTORMachine & Circuit Protection Thermal Protection Light ParallelingMETER OPTION Technical Specifications FALLING EQUIPMENT can cause InstallationSafety Precautions Input Power ConnectionsElectric Shock can kill Installation of Field Installed OptionsOutput Cable Connections Output CablesWire Feeder Control Cable Connections Undercarriages K817P, K841Connection of CV 500-I to LN-22 or LN-25 Duty Cycle Amps Volts Power Source OperationSafety Precautions ELECTRIC SHOCK can kill Operating InstructionsFront View of 14-PIN Connector Receptacle PIN LEAD NO FunctionTerminal Strip Connections VAC Auxiliary Power for Water Cooler Routine MaintenanceMachine and Circuit Protection HOW to USE Troubleshooting Guide TroubleshootingTrouble Cause What To Do TROUBLESHOOTING GUIDEFaulty Output Control potentiometer Trouble Cause What To Do Output Voltage Connecting the Remote Control to the MachineFault Protection Operation Power I/O Switch CheckPower Silicon Controlled Rectifier Test Remote Control CheckPower Rectifier Bridge Assembly Checking Procedure Power Diode TestRubber Boot To plug To T1 main transformer Gate leads plug to Control P.C. boardEnhanced Diagram Page Page Precaucion Warnung