Lincoln Electric IM481-B Auxiliary Power Connections, Remote Control Connections, Machine Cooling

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AUXILIARY POWER CONNECTIONS

The power source is equipped to furnish nominally 115 volt AC and 42 volt AC auxiliary power for operat- ing wire feeding equipment, etc. The auxiliary power is available at the 14-pin MS-style connector recepta- cle on the control panel and/or at a terminal strip behind the hinged control panel on the front of the power source. 115V AC is available at receptacle pins A and J, (except on European model), and termi- nals 31 and 32. 42V AC is available only at recepta- cle pins I and K. The 115V AC and the 42V AC are isolated circuits and each is protected by a 10 amp circuit breaker.

REMOTE CONTROL CONNECTIONS

Remote control connections are available both at a 14-pin connector receptacle located on the control panel, and on terminal strips with screw connections located behind the hinged control panel on the front of the power source.

WATER COOLER CONNECTOR

A Continental European receptacle (220V Schuko type) is located on the rear panel for supplying 220VAC to a water cooler. A 2 amp circuit breaker which is also located on the rear panel protects this circuit.

OUTPUT CONNECTIONS

The output terminals are recessed on the case front and labeled “+” and -”. The CV 500-I provides Twist- Mate™ European connector receptacles.

K852 Twist-Mate European connector plugs are avail- able for the cable size to be used. The Export model includes two Twist-Mate plugs for 2/0 - 3/0 (70- 95mm2) cable and S18737 installation instructions.

INPUT CONNECTIONS

The three input lines are brought in through the rear panel of the power source and attached to the input contactor. Removal of the removable access panel makes the contactor accessible for the input cable connections.

INPUT LINE VOLTAGE COMPENSATION

The power source is equipped with input line voltage compensation as standard. For a line voltage fluctua- tion of ±10% the output will remain essentially con- stant. This is accomplished through the feedback net- work in the control circuit.

SOLID STATE OUTPUT CONTROL

The output of the welder is electronically controlled by SCR’s instead of mechanical contactors, providing extra long life for highly repetitive welding applica- tions.

SOLID STATE CONTROL SYSTEM

The Control PC Board is located behind the control panel which hinges down for easy access to the board. The Snubber PC Board is mounted on the back of the case front.

MACHINE COOLING

The fan pulls air in through the louvered front of the machine over the internal parts and exhausts out the louvered rear of the machine. The fan motor is fully enclosed, has sealed ball bearings, requires no lubri- cation, and operates when the power switch is turned on.

CASE FEATURES

The machine uses a 32” (813mm) long base. The low profile case facilitates installation of the machine under a workbench and stacking the machines three high to conserve floor space.

The case front incorporates a recessed hinged control panel where all the machine controls are mounted. This recessed panel protects the controls and mini- mizes the possibilities of accidental contact. This con- trol panel can be easily opened to permit access to the enclosed section which contains the terminal strips, PC board, etc.The output lead terminals are also recessed to avoid any object or person acciden- tally coming in contact with an output terminal.

The individual case sides are removable for easy access for internal service or inspection. These are removable even though the machines are stacked three high.

The case rear, top section, is equipped with a remov- able access panel. This provides easy access to the input contactor, easy connection and reconnection of input leads, and easy access for service or inspection.

Although the machine is designed for use in rain-sheltered environemnts, the transformer and choke assembly are dipped in a special corrosion resistant epoxy paint.

A permanent lifting hook is located at the top of the machine and is positioned so that it acts as nearly as possible through the center of gravity. This lift hook is so positioned that it fits without interference under the base of the second machine when stacking.

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Contents IM481-B Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Table of Contents Power ON-OFF Switch Meanings of Graphic SymbolsOutput Control LOCAL-REMOTE Switch Output Control DialCircuit Breaker Voltmeter SwitchThermal Protection Light Degree of protection provided by the enclosure Rating PlateSignifying the Earth Ground Connection Earth Ground ConnectionChassis Ground Connection Signifying the Chassis Ground ConnectionGeneral Machine Description Operational Features & ControlsRecommended Processes & Equipment Design SummaryRemote Control Connections Auxiliary Power ConnectionsWATER COOLER CONNECTOR Case FeaturesParalleling Machine & Circuit Protection Thermal Protection LightMETER OPTION Technical Specifications Safety Precautions InstallationInput Power Connections FALLING EQUIPMENT can causeOutput Cable Connections Installation of Field Installed OptionsOutput Cables Electric Shock can killUndercarriages K817P, K841 Wire Feeder Control Cable ConnectionsConnection of CV 500-I to LN-22 or LN-25 Safety Precautions ELECTRIC SHOCK can kill Power Source OperationOperating Instructions Duty Cycle Amps VoltsPIN LEAD NO Function Front View of 14-PIN Connector ReceptacleTerminal Strip Connections Routine Maintenance VAC Auxiliary Power for Water CoolerMachine and Circuit Protection HOW to USE Troubleshooting Guide TroubleshootingTrouble Cause What To Do TROUBLESHOOTING GUIDEFaulty Output Control potentiometer Trouble Cause What To Do Fault Protection Operation Connecting the Remote Control to the MachinePower I/O Switch Check Output VoltagePower Rectifier Bridge Assembly Checking Procedure Remote Control CheckPower Diode Test Power Silicon Controlled Rectifier TestRubber Boot To plug To T1 main transformer Gate leads plug to Control P.C. boardEnhanced Diagram Page Page Precaucion Warnung