Lincoln Electric IM917-A manual Installation, Power Wave 405M

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A-1

 

 

 

 

INSTALLATION

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE® 405M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT AC VOLTAGE & DC OUTPUT

 

 

 

Product

Ordering

Input AC

Rated DC Output

Output

Weight

Dimensions

 

 

Name

Information

Voltage

Amps/Volts/Duty Cycle

Range

with Cord

HxWxD

 

 

 

 

 

 

50/60 Hz

(continuous)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

350A

/ 34V / 60%

 

 

14.7”x12.5”x

 

 

Power

 

200-220/

3 Phase

 

 

27.8”*

 

 

Wave

K 2369-2

380-400/

320A

/ 33V / 60%

AMPS

86.5lbs

(373x318x

 

 

405M

 

415

1 Phase

5-425

(37.4 kg)

706*)mm

 

 

 

 

 

50/60 Hz

 

 

 

 

 

 

 

 

 

 

275A

/ 31V /100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Phase

 

 

 

 

 

 

 

 

 

300A / 32V / 100%

 

 

* Includes

 

 

 

 

 

 

3

Phase

 

 

handles

 

 

 

 

 

 

 

 

 

 

 

 

*Overall Length Including Handle, 21.6” (549mm) without handle. Insulation Class 180 (H)

POWER WAVE® 405M INPUT CURRENT

Recommended Fuse Sizes Based On The U.S. National Electrical Code And Maximum Machine Outputs

Input 50/60 Hz

Output

 

Recommended

 

 

Voltage

Phases

300Amps@

 

 

350Amps@

Line Cord

Size Fuse Size

Notes

 

 

32Volts(100%)

 

 

34Volts(60%)

AWG SIZES

 

 

 

200

3

41

 

 

48

6

80A

Note 2

 

220

3

37

 

 

48

6

80A

Note 2

380

3

23

 

 

28

8

50A

 

 

400

3

22

 

 

27

8

50A

 

 

415

3

22

 

 

26

8

50A

 

 

 

 

 

 

 

 

 

 

Voltage

Phases

275Amps@

 

320Amps@

Line Cord

Size Fuse Size

Notes

 

 

31Volts(100%)

 

33Volts(60%)

 

 

 

 

200

1

----

 

 

----

---

-----

Note 1

220

1

64

 

 

82

4

125A

Note 2

380

1

44

 

 

55

6

80A

Note 2

400

1

40

 

 

50

8

80A

 

 

415

1

38

 

 

48

8

80A

 

 

 

 

 

 

 

 

 

 

 

 

1.Not rated is indicated by 4-x's in the box on the rating plate

2.When operating on these inputs, the line cord should be changed to an input conductor of 6 AWG or larger.

OUTPUT CABLES, CONNECTIONS AND LIMITATIONS

Select the output cable size based upon the following chart.

Cable sizes for Combined Length of Electrode and Work Cable (Copper) 75°C rated:

 

DUTY CYCLE

CURRENT

LENGTH UP 61m (200 FT)

61-76m (200-250 FT)

 

 

100%

275

1/0

1/0

 

 

60%

350

1/0

2/0

 

POWER WAVE® 405M

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Contents Power WAVE405M Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Thank You Table of Contents Installation Power Wave 405MSafety Precautions Select Suitable LocationCable INDUCTANCE, and ITS Effects on Pulse Welding Output CABLES, Connections and LimitationsNegative Electrode Polarity Work Voltage Sensing Voltage SensingTable A.1 Electrode Voltage SensingSystem Description Single Head Feeder Configuring the SystemUP to 4 Wire Feeders Allowed Single Head Boom Feeder7INSTALLATIONA-7 Alternate Hard Automatic Application Combination Hard Automation ApplicationControl Cable Specifications Welding with Multiple Power WavesTWO Power Waves Installation Table A.2 Wire Feeder Receptacle PIN LEAD# Function Receptacle SpecificationsDIP Switch Settings and Locations Table A.3 Voltage Sense Receptacle PIN LEAD# FunctionRecommended Processes and Equipment OperationGeneral Description Recommended ProcessesDuty Cycle and Time Period Required EquipmentLimitations Case Front ControlsWelding Adjustments Nominal ProceduresFringe Procedures Making a WeldSynergic CV Constant Voltage WeldingARC Control Non Synergic CVPulse Welding PULSE-ON-PULSE GMAW-PPTIG Gtaw Welding Procedures for PULSE-ON-PULSE Table B.2Benefits of Pulse on Pulse from Lincoln Electric SmawPower Mode Recommended Welding Procedures for Power Mode Table B.3Field Installed AccessoriesFactory Installed Optional EquipmentCapacitor Discharge Procedure MaintenanceAlways wear a face shield and long sleeves when servicing Troubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationAuthorized Field Service Facility Troubleshooting GuideContact your local Lincoln If the Thermal LED is also lit Troubleshooting Troubleshooting Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 405M Power Wave 405M Precaucion Warnung

IM917-A specifications

The Lincoln Electric IM917-A is a highly advanced welding machine that caters to the needs of industrial and commercial applications. Designed for both expert welders and those new to the craft, this machine offers a rich combination of features and technologies that enhance performance and usability.

One of the standout features of the IM917-A is its robust inverter technology. This innovation allows the machine to provide consistent arc stability and improved control, even at low amperages. This means welders can achieve precision results in various materials, including carbon steel, stainless steel, and aluminum, without the risk of burn-through or warping. Additionally, the inverter design contributes to the IM917-A’s lightweight profile, making it portable and easy to transport to job sites.

The IM917-A employs advanced digital control systems that allow for precise adjustments and monitoring. Welders can access various pre-set programs tailored for different welding processes, significantly speeding up setup times. The intuitive user interface ensures that operators can quickly navigate through settings, achieving optimal parameters for each specific task. This ease of use makes the IM917-A accessible to less experienced welders while meeting the demands of seasoned professionals.

Another noteworthy characteristic of the IM917-A is its versatility. It supports multiple welding processes, including MIG, TIG, Stick, and flux-cored welding. This multi-process capability makes it an ideal machine for workshops looking to maximize their productivity without investing in multiple units. The ability to switch between these processes seamlessly allows users to adapt to various project requirements swiftly.

Safety is prioritized in the design of the IM917-A. It is equipped with features such as over-temperature protection and automatic shutoff, ensuring safe operation during prolonged use. Additionally, its durable construction and high-quality components enhance its reliability and longevity, making it a wise investment for businesses.

In conclusion, the Lincoln Electric IM917-A is a formidable choice for welders of all skill levels. Its combination of advanced inverter technology, user-friendly digital controls, versatile welding processes, and essential safety features sets it apart in the competitive welding equipment market. Whether for commercial, industrial, or even artistic applications, the IM917-A promises to deliver excellent performance and reliable results.