Lincoln Electric IM917-A manual Maintenance, Capacitor Discharge Procedure

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MAINTENANCE

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SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

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EXPLODING PARTS can cause

injury.

• Failed parts can explode or cause other parts to explode when power is applied.

Always wear a face shield and long sleeves when servicing.

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See additional warning information throughout this Operator’s Manual

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CAPACITOR DISCHARGE PROCEDURE

1.Obtain a power resistor (25 ohms, 25 watts).

2.Hold resistor body with electrically insulated glove. DO NOT TOUCH TERMINALS. Connect the resis- tor terminals across the two studs in the position shown. Hold in each position for 1 second. Repeat for all four capacitors.

RESISTOR

CAPACITOR

TERMINALS

3.Use a DC voltmeter to check that voltage is not present across the terminals on all four capacitors.

ROUTINE MAINTENANCE

Routine maintenance consists of periodically blowing out the machine, using a low pressure airstream, to remove accumulated dust and dirt from the intake and outlet louvers, and the cooling channels in the

machine.

PERIODIC MAINTENANCE

Calibration of the POWER WAVE® 405M is critical to its operation. Generally speaking the calibration will not need adjustment. However, neglected or improp- erly calibrated machines may not yield satisfactory weld performance. To ensure optimal performance, the calibration of output Voltage and Current should be checked yearly.

CALIBRATION SPECIFICATION

Output Voltage and Current are calibrated at the fac- tory. Generally speaking the machine calibration will not need adjustment. However, if the weld perfor- mance changes, or the yearly calibration check reveals a problem, contact the Lincoln Electric Company for the calibration software utility.

The calibration procedure itself requires the use of a grid, and certified actual meters for voltage and cur- rent. The accuracy of the calibration will be directly affected by the accuracy of the measuring equipment you use. Detailed instructions are available with the utility.

POWER WAVE® 405M

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Contents Power WAVE405M Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Thank You Table of Contents Installation Power Wave 405MSafety Precautions Select Suitable LocationCable INDUCTANCE, and ITS Effects on Pulse Welding Output CABLES, Connections and LimitationsNegative Electrode Polarity Voltage Sensing Table A.1Work Voltage Sensing Electrode Voltage SensingSystem Description Configuring the System UP to 4 Wire Feeders AllowedSingle Head Feeder Single Head Boom Feeder7INSTALLATIONA-7 Alternate Hard Automatic Application Combination Hard Automation ApplicationControl Cable Specifications Welding with Multiple Power WavesTWO Power Waves Installation Receptacle Specifications DIP Switch Settings and LocationsTable A.2 Wire Feeder Receptacle PIN LEAD# Function Table A.3 Voltage Sense Receptacle PIN LEAD# FunctionOperation General DescriptionRecommended Processes and Equipment Recommended ProcessesRequired Equipment LimitationsDuty Cycle and Time Period Case Front ControlsNominal Procedures Fringe ProceduresWelding Adjustments Making a WeldConstant Voltage Welding ARC ControlSynergic CV Non Synergic CVPulse Welding PULSE-ON-PULSE GMAW-PPWelding Procedures for PULSE-ON-PULSE Table B.2 Benefits of Pulse on Pulse from Lincoln ElectricTIG Gtaw SmawPower Mode Recommended Welding Procedures for Power Mode Table B.3Accessories Factory InstalledField Installed Optional EquipmentCapacitor Discharge Procedure MaintenanceAlways wear a face shield and long sleeves when servicing Troubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationAuthorized Field Service Facility Troubleshooting GuideContact your local Lincoln If the Thermal LED is also lit Troubleshooting Troubleshooting Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 405M Power Wave 405M Precaucion Warnung

IM917-A specifications

The Lincoln Electric IM917-A is a highly advanced welding machine that caters to the needs of industrial and commercial applications. Designed for both expert welders and those new to the craft, this machine offers a rich combination of features and technologies that enhance performance and usability.

One of the standout features of the IM917-A is its robust inverter technology. This innovation allows the machine to provide consistent arc stability and improved control, even at low amperages. This means welders can achieve precision results in various materials, including carbon steel, stainless steel, and aluminum, without the risk of burn-through or warping. Additionally, the inverter design contributes to the IM917-A’s lightweight profile, making it portable and easy to transport to job sites.

The IM917-A employs advanced digital control systems that allow for precise adjustments and monitoring. Welders can access various pre-set programs tailored for different welding processes, significantly speeding up setup times. The intuitive user interface ensures that operators can quickly navigate through settings, achieving optimal parameters for each specific task. This ease of use makes the IM917-A accessible to less experienced welders while meeting the demands of seasoned professionals.

Another noteworthy characteristic of the IM917-A is its versatility. It supports multiple welding processes, including MIG, TIG, Stick, and flux-cored welding. This multi-process capability makes it an ideal machine for workshops looking to maximize their productivity without investing in multiple units. The ability to switch between these processes seamlessly allows users to adapt to various project requirements swiftly.

Safety is prioritized in the design of the IM917-A. It is equipped with features such as over-temperature protection and automatic shutoff, ensuring safe operation during prolonged use. Additionally, its durable construction and high-quality components enhance its reliability and longevity, making it a wise investment for businesses.

In conclusion, the Lincoln Electric IM917-A is a formidable choice for welders of all skill levels. Its combination of advanced inverter technology, user-friendly digital controls, versatile welding processes, and essential safety features sets it apart in the competitive welding equipment market. Whether for commercial, industrial, or even artistic applications, the IM917-A promises to deliver excellent performance and reliable results.