Lincoln Electric IM917-A manual System Description

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INSTALLATION

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POWER WAVE® TO SEMI-AUTOMATIC

POWER FEED WIRE FEEDER INTERCON-

NECTIONS

The POWER WAVE® 405M and semi-automatic Power Feed family communicate via a 5 conductor control cable (K1543). The control cable consists of two power leads, one twisted pair for digital communi- cation, and one lead for voltage sensing. The cables are designed to be connected end to end for ease of extension. The output receptacle on the POWER WAVE® 405M is on the case front. The input recepta- cle on the Power Feed is typically located at the back of the feeder, or on the bottom of the user interface.

Due to the flexibility of the platform the configuration may vary. The following is a general description of the system. For specific configuration information, consult the semi-automatic Power Feed instruction manual.

SYSTEM DESCRIPTION

The POWER WAVE® 405M and Power Feed M family of products utilize a digital communication system called ArcLink. Simply put, ArcLink allows large amounts of information to be passed at very high speeds between components (nodes) in the system. The system requires only two wires for communication, and because of its bus-like structure, the components may be connected to the network in any order, thus simplifying the system set- up.

Each "system" must contain only one power source. The number of wire feeders is determined by the type of wire feeder. Refer to the wire feeder instruction manual for details

POWER WAVE® 405M

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Contents Power WAVE405M Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Thank You Table of Contents Installation Power Wave 405M Safety Precautions Select Suitable LocationNegative Electrode Polarity Output CABLES, Connections and LimitationsCable INDUCTANCE, and ITS Effects on Pulse Welding Work Voltage Sensing Voltage SensingTable A.1 Electrode Voltage SensingSystem Description Single Head Feeder Configuring the SystemUP to 4 Wire Feeders Allowed Single Head Boom Feeder7INSTALLATIONA-7 Alternate Hard Automatic Application Combination Hard Automation ApplicationTWO Power Waves Welding with Multiple Power WavesControl Cable Specifications Installation Table A.2 Wire Feeder Receptacle PIN LEAD# Function Receptacle SpecificationsDIP Switch Settings and Locations Table A.3 Voltage Sense Receptacle PIN LEAD# FunctionRecommended Processes and Equipment OperationGeneral Description Recommended ProcessesDuty Cycle and Time Period Required EquipmentLimitations Case Front ControlsWelding Adjustments Nominal ProceduresFringe Procedures Making a WeldSynergic CV Constant Voltage WeldingARC Control Non Synergic CVPulse Welding PULSE-ON-PULSE GMAW-PPTIG Gtaw Welding Procedures for PULSE-ON-PULSE Table B.2Benefits of Pulse on Pulse from Lincoln Electric SmawPower Mode Recommended Welding Procedures for Power Mode Table B.3Field Installed AccessoriesFactory Installed Optional EquipmentAlways wear a face shield and long sleeves when servicing MaintenanceCapacitor Discharge Procedure Troubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationContact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility If the Thermal LED is also lit Troubleshooting Troubleshooting Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 405M Power Wave 405M Precaucion Warnung