Lincoln Electric IM917-A manual Welding with Multiple Power Waves, Control Cable Specifications

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A-8

INSTALLATION

A-8

 

 

 

WELDING WITH MULTIPLE POWER WAVES®

CAUTION

Special care must be taken when more than one POWER WAVE® is welding simultaneously on a single part. Arc blow and arc interference may occur or be magnified.

Each power source requires a work lead from the work stud to the welding fixture. Do not combine all of the work leads into one lead. The welding travel direc- tions should be in the direction moving away from the work lead as shown below. Connect all of the work sense leads from each power source to the work piece at the end of the weld.

For the best results when pulse welding, set the wire size and wire feed speed the same for all the POWER WAVES®. When these parameters are identical, the pulsing frequency will be the same, helping to stabilize the arcs.

Every welding gun requires a separate shielding gas regulator for proper flow rate and shielding gas cover- age.

Do not attempt to supply shielding gas for two or more guns from only one regulator.

If an anti-spatter system is in use then each gun must have its own anti-spatter system. (See Figure A.6)

CONTROL CABLE SPECIFICATIONS

It is recommended that genuine Lincoln control cables be used at all times. Lincoln cables are specifically designed for the communication and power needs of the POWER WAVE® / Power Feedsystem.

CAUTION

The use of non-standard cables, especially in lengths greater than 25ft. (7.6m), can lead to com- munication problems (system shutdowns), poor motor acceleration (poor arc starting) and low wire driving force (wire feeding problems).

------------------------------------------------------------------------

The K1543 series of control cables can be connected end to end for ease of extension. Do not exceed more than 100 feet (30.5 m) total control cable.

FIGURE A.6

POWER WAVE® 405M

POWER WAVE® 405M

TWO POWER WAVES®

Travel

Direction

Connect All Work

Sense Leads at the End

of the Joint

Connect All Welding

Work Leads at the

Beginning of the Joint

POWER WAVE® 405M

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Contents Power WAVE405M California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents Power Wave 405M InstallationSelect Suitable Location Safety PrecautionsNegative Electrode Polarity Output CABLES, Connections and LimitationsCable INDUCTANCE, and ITS Effects on Pulse Welding Table A.1 Voltage SensingWork Voltage Sensing Electrode Voltage SensingSystem Description UP to 4 Wire Feeders Allowed Configuring the SystemSingle Head Feeder Single Head Boom FeederCombination Hard Automation Application 7INSTALLATIONA-7 Alternate Hard Automatic ApplicationTWO Power Waves Welding with Multiple Power WavesControl Cable Specifications Installation DIP Switch Settings and Locations Receptacle SpecificationsTable A.2 Wire Feeder Receptacle PIN LEAD# Function Table A.3 Voltage Sense Receptacle PIN LEAD# FunctionGeneral Description OperationRecommended Processes and Equipment Recommended ProcessesLimitations Required EquipmentDuty Cycle and Time Period Case Front ControlsFringe Procedures Nominal ProceduresWelding Adjustments Making a WeldARC Control Constant Voltage WeldingSynergic CV Non Synergic CVPULSE-ON-PULSE GMAW-PP Pulse WeldingBenefits of Pulse on Pulse from Lincoln Electric Welding Procedures for PULSE-ON-PULSE Table B.2TIG Gtaw SmawRecommended Welding Procedures for Power Mode Table B.3 Power ModeFactory Installed AccessoriesField Installed Optional EquipmentAlways wear a face shield and long sleeves when servicing MaintenanceCapacitor Discharge Procedure HOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveContact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility If the Thermal LED is also lit Troubleshooting Troubleshooting Wiring Diagrams Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 405M Power Wave 405M Precaucion Warnung

IM917-A specifications

The Lincoln Electric IM917-A is a highly advanced welding machine that caters to the needs of industrial and commercial applications. Designed for both expert welders and those new to the craft, this machine offers a rich combination of features and technologies that enhance performance and usability.

One of the standout features of the IM917-A is its robust inverter technology. This innovation allows the machine to provide consistent arc stability and improved control, even at low amperages. This means welders can achieve precision results in various materials, including carbon steel, stainless steel, and aluminum, without the risk of burn-through or warping. Additionally, the inverter design contributes to the IM917-A’s lightweight profile, making it portable and easy to transport to job sites.

The IM917-A employs advanced digital control systems that allow for precise adjustments and monitoring. Welders can access various pre-set programs tailored for different welding processes, significantly speeding up setup times. The intuitive user interface ensures that operators can quickly navigate through settings, achieving optimal parameters for each specific task. This ease of use makes the IM917-A accessible to less experienced welders while meeting the demands of seasoned professionals.

Another noteworthy characteristic of the IM917-A is its versatility. It supports multiple welding processes, including MIG, TIG, Stick, and flux-cored welding. This multi-process capability makes it an ideal machine for workshops looking to maximize their productivity without investing in multiple units. The ability to switch between these processes seamlessly allows users to adapt to various project requirements swiftly.

Safety is prioritized in the design of the IM917-A. It is equipped with features such as over-temperature protection and automatic shutoff, ensuring safe operation during prolonged use. Additionally, its durable construction and high-quality components enhance its reliability and longevity, making it a wise investment for businesses.

In conclusion, the Lincoln Electric IM917-A is a formidable choice for welders of all skill levels. Its combination of advanced inverter technology, user-friendly digital controls, versatile welding processes, and essential safety features sets it apart in the competitive welding equipment market. Whether for commercial, industrial, or even artistic applications, the IM917-A promises to deliver excellent performance and reliable results.