Lincoln Electric IM917-A Operation, General Description, Recommended Processes and Equipment

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OPERATION

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SAFETY PRECAUTIONS

Read this entire section of operating instructions before operating the machine.

WARNING

ELECTRIC SHOCK can kill.

• Unless using cold feed feature, when feeding with gun trigger, the elec- trode and drive mechanism are always electrically energized and could remain energized several sec- onds after the welding ceases.

•Do not touch electrically live parts or electrodes with your skin or wet clothing.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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FUMES AND GASES can be dangerous.

• Keep your head out of fumes.

• Use ventilation or exhaust to remove fumes from breathing zone.

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WELDING SPARKS can cause fire or explosion.

• Keep flammable material away.

• Do not weld on containers that have held combustibles.

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ARC RAYS can burn.

• Wear eye, ear, and body protection.

Observe additional guidelines detailed in the beginning of this manual.

GENERAL DESCRIPTION

The POWER WAVE® 405M semi-automatic power source is designed to be a part of a modular, multi- process welding system. Depending on configuration, it can support constant current, constant voltage, and pulse welding modes.

The POWER WAVE® 405M power source is designed to be used with the semi automatic family of Power Feed wire feeders, operating as a system. Each component in the system has special circuitry to "talk with" the other system components, so each component (power source, wire feeder, user interface) knows what the other is doing at all times. These com- ponents communicate with Linc-Net.

The POWER WAVE® 405M is a high performance, digitally controlled inverter welding power source capable of complex, high-speed waveform control. Properly equipped, it can support the GMAW, GMAW- P, FCAW, SMAW, GTAW, and CAC-A processes. It carries an output rating of 350 Amps, 34 Volts at 60% duty cycle and 300 Amps, 32 volts at 100% duty cycle.

RECOMMENDED PROCESSES AND EQUIPMENT

RECOMMENDED PROCESSES

The POWER WAVE® 405M can be set up in a num- ber of configurations, some requiring optional equip- ment or welding programs. Each machine is factory preprogrammed with multiple welding procedures, typ- ically including GMAW, GMAW-P, FCAW, GTAW, and CAC-A for a variety of materials, including mild steel, stainless steel, cored wires, and aluminum.

The POWER WAVE® 405M is recommended for semi-automatic welding, and may also be suitable for basic hard automation applications.

•This POWER WAVE® is not recommended for processes other than those listed.

POWER WAVE® 405M

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Contents Power WAVE405M Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Thank You Table of Contents Installation Power Wave 405MSafety Precautions Select Suitable LocationNegative Electrode Polarity Output CABLES, Connections and LimitationsCable INDUCTANCE, and ITS Effects on Pulse Welding Voltage Sensing Table A.1Work Voltage Sensing Electrode Voltage SensingSystem Description Configuring the System UP to 4 Wire Feeders AllowedSingle Head Feeder Single Head Boom Feeder7INSTALLATIONA-7 Alternate Hard Automatic Application Combination Hard Automation ApplicationTWO Power Waves Welding with Multiple Power WavesControl Cable Specifications Installation Receptacle Specifications DIP Switch Settings and LocationsTable A.2 Wire Feeder Receptacle PIN LEAD# Function Table A.3 Voltage Sense Receptacle PIN LEAD# FunctionOperation General DescriptionRecommended Processes and Equipment Recommended ProcessesRequired Equipment LimitationsDuty Cycle and Time Period Case Front ControlsNominal Procedures Fringe ProceduresWelding Adjustments Making a WeldConstant Voltage Welding ARC ControlSynergic CV Non Synergic CVPulse Welding PULSE-ON-PULSE GMAW-PPWelding Procedures for PULSE-ON-PULSE Table B.2 Benefits of Pulse on Pulse from Lincoln ElectricTIG Gtaw SmawPower Mode Recommended Welding Procedures for Power Mode Table B.3Accessories Factory InstalledField Installed Optional EquipmentAlways wear a face shield and long sleeves when servicing MaintenanceCapacitor Discharge Procedure Troubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationContact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility If the Thermal LED is also lit Troubleshooting Troubleshooting Wiring Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 405M Power Wave 405M Precaucion Warnung

IM917-A specifications

The Lincoln Electric IM917-A is a highly advanced welding machine that caters to the needs of industrial and commercial applications. Designed for both expert welders and those new to the craft, this machine offers a rich combination of features and technologies that enhance performance and usability.

One of the standout features of the IM917-A is its robust inverter technology. This innovation allows the machine to provide consistent arc stability and improved control, even at low amperages. This means welders can achieve precision results in various materials, including carbon steel, stainless steel, and aluminum, without the risk of burn-through or warping. Additionally, the inverter design contributes to the IM917-A’s lightweight profile, making it portable and easy to transport to job sites.

The IM917-A employs advanced digital control systems that allow for precise adjustments and monitoring. Welders can access various pre-set programs tailored for different welding processes, significantly speeding up setup times. The intuitive user interface ensures that operators can quickly navigate through settings, achieving optimal parameters for each specific task. This ease of use makes the IM917-A accessible to less experienced welders while meeting the demands of seasoned professionals.

Another noteworthy characteristic of the IM917-A is its versatility. It supports multiple welding processes, including MIG, TIG, Stick, and flux-cored welding. This multi-process capability makes it an ideal machine for workshops looking to maximize their productivity without investing in multiple units. The ability to switch between these processes seamlessly allows users to adapt to various project requirements swiftly.

Safety is prioritized in the design of the IM917-A. It is equipped with features such as over-temperature protection and automatic shutoff, ensuring safe operation during prolonged use. Additionally, its durable construction and high-quality components enhance its reliability and longevity, making it a wise investment for businesses.

In conclusion, the Lincoln Electric IM917-A is a formidable choice for welders of all skill levels. Its combination of advanced inverter technology, user-friendly digital controls, versatile welding processes, and essential safety features sets it apart in the competitive welding equipment market. Whether for commercial, industrial, or even artistic applications, the IM917-A promises to deliver excellent performance and reliable results.
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