Lincoln Electric IM917-A manual Table A.1, Work Voltage Sensing, Electrode Voltage Sensing

A-4 INSTALLATION A-4

VOLTAGE SENSING

The best arc performance occurs when the PowerWaves have accurate data about the arc condi- tions. Depending upon the process, inductance within the electrode and work lead cables can influence the voltage apparent at the studs of the welder. Voltage sense leads improve the accuracy of the arc condi- tions and can have a dramatic effect on performance. Sense Lead Kits (K940-10, -25 or -50) are available for this purpose.

CAUTION

If the voltage sensing is enabled but the sense leads are missing, improperly connected, or if the electrode polarity switch is improperly configured, extremely high welding outputs may occur.

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The ELECTRODE sense lead (67) is built into the control cable, and is automatically enabled for all semi-automatic processes. The WORK sense lead

(21)connects to the POWER WAVE® at the four pin connector. By default the WORK voltage is monitored at the output stud in the POWER WAVE® 405M. For more information on the WORK sense lead (21), see "Work Voltage Sensing” in the following paragraph.

Enable the voltage sense leads as follows:

TABLE A.1

Process	Electrode Voltage	Work Voltage
	Sensing 67 lead *	Sensing 21 lead
GMAW	67 lead required	21 lead optional
GMAW-P	67 lead required	21 lead optional
FCAW	67 lead required	21 lead optional
GTAW	Voltage sense at studs	Voltage sense at studs
GMAW	Voltage sense at studs	Voltage sense at studs
SAW	67 lead required	21 lead optional
CAC-C	Voltage sense at studs	Voltage sense at studs

*The electrode voltage 67 sense lead is integral to the control cable to the wire feeder.

Work Voltage Sensing

The standard POWER WAVE® 405M’s default to the work stud (work sense lead disabled)

For processes requiring work voltage sensing, con- nect the (21) work voltage sense lead (K940) from the POWER WAVE® work sense lead receptacle to the work piece. Attach the sense lead to the work piece as close to the weld as practical, but not in the return current path. Enable the work voltage sensing in the POWER WAVE®. (See Dip Switch Settings and Locations in Installation Section of this manual.)

ELECTRODE VOLTAGE SENSING

Enabling or disabling electrode voltage sensing is automatically configured through software. The 67 electrode sense lead is internal to the cable to the wire feeder and always connected when a wire feeder is present.

CAUTION

Important: The electrode polarity must be config- ured at the feed head for all semi-automatic processes. Failure to do so may result in extreme- ly high welding outputs.

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POWER WAVE® 405M