Milwaukee 0740-20 manual General Operation, Overload Protector

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on the workpiece. The blade should be just above cutting line, but not touching it. Raise the lower guard using the lower guard lever.

2.To start the saw, push the lock-off button down while pulling the trigger. Allow the motor to reach full speed before begin- ning cut. Using the front of the shoe as a hinge point, gradually lower the back end of the saw into the workpiece. Re- lease the lower guard lever and grasp the front handle.

3.When the shoe rests flat against work- piece, advance the saw to the far corner. Release the trigger and allow the blade to come to a complete stop before re- moving it from workpiece. Repeat the above steps for each side of the open- ing. Use a Sawzall® reciprocating saw, jig saw or small hand saw to finish the corners if they are not completely cut through.

9.Be cautious of pitchy, knotty, wet or warped stock. These are most likely to create pinching conditions and possible KICKBACK. Do not rip warped lumber. Avoid cutting nails.

10.Stay alert. Any distraction can cause twisting or binding. Repetitive cuts may lull the user into careless movements.

WARNING

Do not force the saw through the work- piece. Forcing a saw can cause KICK- BACK. Use a light, continuous pressure to make the cut while following the cut line through the transparent guard or sight line.

5. If making a partial cut, restarting in

mid-cut or correcting direction, allow

the blade to come to a complete stop.

To resume cutting, center the blade in

the kerf, back the saw away from cutting

edge a few inches, push the lock-off

OPERATION

To reduce the risk of injury, wear safety goggles or glasses with side shields.

button down while pulling the trigger and

re-enter the cut slowly.

6. If the saw binds and stalls, maintain

WARNING

To reduce the risk of injury, use only specifically recommended accesso- ries. Others may be hazardous.

Causes and Operator Prevention of

KICKBACK:

KICKBACK is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator.

When the blade is pinched or bound tightly by the kerf, or cutting slot, closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.

If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward operator.

KICKBACK is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precau- tions as given below:

1.Maintain a firm grip with both hands on the saw and position your body and arm to allow you to resist KICK- BACK forces. KICKBACK forces can be controlled by the operator, if proper precautions are taken.

2.When blade is binding, or when inter- rupting a cut for any reason, release the trigger and hold the saw motion- less in the material until the blade comes to a complete stop. Never attempt to remove the saw from the

work or pull the saw backward while the blade is in motion or KICKBACK may occur. Investigate and take cor- rective actions to eliminate the cause of blade binding.

3.When restarting a saw in the work- piece, center the saw blade in the kerf, or cut, and check that saw teeth are not engaged into the material. If saw blade is binding, it may walk up or KICKBACK from the workpiece as the saw is restarted.

4.Support large panels to minimize the risk of blade pinching and KICK- BACK. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.

5.Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and KICKBACK.

6.Blade depth lever must be tight and secure before making cut. If blade adjustment shifts while cutting, it may cause binding and KICKBACK.

7.Use extra caution when making a “Pocket Cut” into existing walls or other blind areas. The protruding blade may cut objects that can cause

KICKBACK.

8.Set the depth of cut for no more than 1/8" to 1/4" greater than the thickness of the stock. The less blade exposed, the less chance of binding and KICK- BACK. Before cutting, be sure depth and bevel adjustments are tight.

General Operation

Always clamp the workpiece securely on a saw horse or bench (Fig. 10). See “APPLICA- TIONS” for the correct way to support your work in different situations.

Fig. 10

1.Draw a cutting line. Place the front of the shoe on the edge of the workpiece without making blade contact. Hold the handle with one hand and the front handle with the other (Fig. 11).

Fig. 11

2.Line up the sight line with your cutting line. Position your arms and body to resist KICKBACK.

3.To start the saw, push the lock-off button down while pulling the trigger. Allow the motor to reach full speed before begin- ning cut.

Note: LED comes on when the lock-off button is pushed down.

4.While cutting, keep the shoe flat against the workpiece and maintain a firm grip.

a firm grip and release the trigger im-

mediately. Hold the saw motionless in

the workpiece until the blade comes to

a complete stop.

7. After finishing a cut, be sure the lower

guard closes and the blade comes to a

complete stop before setting the saw

down.

Overload Protector

The overload protector automatically turns off the tool when the motor is overloaded. The tool can become overloaded when using a dull blade or cutting materials too quickly. To prevent the overload protector from activat- ing, always use a sharp blade and follow the cutting instructions under the "Applications" section. Do not attempt to defeat or override the overload protector.

If the tool turns off automatically:

1.Release the trigger.

2.Remove the blade from the workpiece.

3.Reset the overload protector by pushing in the button.

Note: If the tool does not start after push- ing the button, allow the tool to cool for a few minutes and try again.

4.Allow the tool to run under no load to ensure the tool has properly cooled.

5.Resume the cut. When restarting a saw in the workpiece, center the saw blade in the kerf, or cut, and check that saw teeth are not engaged into the material. If saw blade is binding, it may walk up or KICKBACK from the workpiece as the saw is restarted.

10

11

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Contents 0740-20 Electrical Safety Power Tool USE and CareWork Area Safety Personal SafetySymbology SpecificationsInserting Battery Pack into Tool Functional Description Tool AssemblyRemoving Battery Pack from Tool Installing and Removing BladesApplications Operation General OperationOverload Protector Maintenance AccessoriesSécurité DU Lieu DE Travail Five Year Tool Limited WarrantyConserver CES Instructions Sécurité ÉlectriqueEntretien Utilisation ET Entretien DE L’OUTIL ÉlectriqueUtilisation ET Entretien DE LA Batterie Règles DE Sécurité SpécifiquesPictographie SpécificationsRetrait de la batterie de l’outil Description Fonctionnelle Montage DE L’OUTIL AvertissementChoix d’une lame Insertion de la batterie dans l’outilCoupe de matériaux minces ou ondulés Réglage de la profondeurProtecteur avant transparent Coupe de grandes tôlesFonctionnement Faites preuve d’extrême prudenceCauses du Recul et protection de l’opérateur Accessoires Avertissement Seguridad EN EL Área DE Trabajo Garantie Limitée DE L’OUTIL DE Cinq ANSGuarde Estas Instrucciones Seguridad EléctricaReglas DE Seguridad Específicas USO Y Cuidado DE LAS Herramientas EléctricasMantenimiento USO Y Cuidado DE LAS Herramientas CON BateríaSimbología EspecificacionesExtracción de la batería de la herra- mienta Descripción Funcional Montaje DE LA Herramienta AdvertenciaSelección de la cuchilla Inserción de la batería en la herra- mientaAplicaciones Funcionamiento Causas del Contragolpe y Prevención del OperadorFreno eléctrico Resolución de problemasProtector contra sobrecargas Funcionamiento en clima fríoMantenimiento Garantía Limitada DE Cinco Años Advertencia Accesorios Advertencia800.729.3878 Canada Service MilwaukeeMilwaukee 800.729.3878 fax