Tool Assembly

Installing Bits into Keyed Chucks

1. To remove the left-hand screw inside the

chuck, unplug the tool and open the chuck

WARNING

To reduce the risk of injury, always unplug tool before attaching or removing accessories or making adjustments. Use only speciﬁcally recommended accessories. Others may be hazardous.

Removing and Replacing Quik-Lok®Cords

MILWAUKEE's exclusive Quik-Lok®Cords provide instant ﬁeld replacement or sub- stitution.

Fig. 1

WARNING

When using the D-handle drill with- out the right angle drive unit, do not clamp the ring clamp with attached side handle to the front of the gear case; use the side handle instead.

Do not use the extension when us- ing the ring clamp.

Ring Clamp, Extension, and Side Handle for Right Angle Drive Unit

For D-handle drill with Right Angle Drive Unit:

A ring clamp, extension, and side handle are supplied with the Right Angle Drive Unit. When using a right angle drive unit, attach the side handle to the ring clamp. Do not use the extension when using the ring clamp. The ring clamp with attached side handle clamps onto the right angle drive unit and can swivel 360° and locked tight in any position.

WARNING

To prevent personal injury, always remove the chuck key from the chuck after each use.

Be sure that the shank of the bit and the chuck jaws are clean. Dirt particles may cause the bit to line up improperly. Do not use bits larger than the maximum recom- mended capacity of the drill because gear damage or motor overloading may result. For best performance, be sure that the bits are properly sharpened before use.

Fig. 2

Chuck jaws

Chuck key hole

1.	Unplug the tool.
2.	Open the chuck jaws wide enough to

jaws. Insert a T-handle hex key into the

screw inside the chuck. Turn the T-handle

hex key and remove the screw. Save the

screw for installing your new chuck.

2. To remove chuck; tighten a large hex

key into the chuck. Place the chuck on a

workbench as shown. Strike the hex key

with a soft-headed mallet to loosen the

chuck. Remove the chuck by hand.

Attaching Right Angle Drive to Drill

1.Remove the chuck from the drill (see “Removing the Chuck From the Drill”). Slip the double hex coupling over the hex on the drill spindle.

Loosen the clamping screws on the clamping sleeve and slip the sleeve onto the drill collar.

Installing 30"Extension Tube

Fig. 4

Drive shaft

1.To remove the Quik-Lok®Cord, turn the cord nut 1/4 turn to the left and pull it out.

2.To replace the Quik-Lok®Cord, align the connector keyways and push the connector in as far as it will go. Turn the cord nut 1/4 turn to the right to lock.

Installing Side Handle

WARNING

To reduce the risk of injury, always use a side handle when using this tool. This tool operates with high torque. Always brace or hold the tool securely.

MILWAUKEE D-Handle Drills are supplied with a side handle that can be installed on either side of the tool for right or left handed use. To install the side handle, attach the side handle to the extension. Thread it into the socket on the desired side of the tool and tighten it securely. Because of the high torque of this drill, the side handle must al- ways be used when operating the drill.

For D-handle drill without Right Angle Drive Unit:

When using the D-handle drill without the right angle drive unit, remove the ring clamp with attached side handle, then remove the side handle from the ring clamp. Attach the side handle to the extension. The side handle can be installed on either side of the tool for right or left handed use. To install the extension with attached side handle, thread it into the socket on the desired side of the tool (for right or left-handed use) and tighten securely.

NOTE: If you have an extra ring clamp with attached side handle and extension with attached side handle, do not use the extension with attached side handle when using the right angle drive unit. Remove it from the tool.

insert a bit. Allow the bit to strike the

bottom of the chuck. Center the bit in

the chuck jaws and tighten the jaws by

hand to align the bit.

3. Place the chuck key into each of the

three holes in the chuck, turning it clock-

wise to tighten the chuck securely.

NOTE: Never use a wrench or means

other than a chuck key to tighten or

loosen the chuck.

4. To remove the bit, insert the chuck key

into one of the holes in the chuck and

turn it counterclockwise.

Removing the Chuck from the Drill

Fig. 3

30" Extension tube

Hex drive

Auxiliary side handle

Clamp

Collar

The 30" extension tube MUST be used when attaching the 33° Angle Drive. The extension tube can optionally be used with the Right Angle Drive.

1.Remove the chuck from the drill (see “Removing the Chuck From the Drill”).

2.Slide extension tube over drill collar and tighten clamp securely.

3.Slide auxiliary side handle onto 30" extension tube and secure.

4.Insert drive shaft through 30" extension tube.

5.Engage hex nut with hex drive on drill.