Lincoln Electric manual Weldmark 225 Approximate Fuel Consumption, Engine ON-OFF Switch

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B-2

OPERATION

B-2

 

 

 

 

WELDMARK 225 Approximate Fuel Consumption

 

 

 

 

 

KOHLER CH20S

 

20 H.P. COMMAND

 

 

Low Idle - No Load

.4 Gallons/Hour

2200 RPM

(1.5 Liters/Hour)

High Idle - No Load

.9 Gallons/Hour

3700 RPM

(3.5 Liters/Hour)

 

 

 

 

AC CC Weld Output

1.3 Gallons/Hour

225 Amps @ 25 Volts

(5.0 Liters/Hour)

 

 

 

 

DC CC Weld Output

1.4 Gallons/Hour

210 Amps @ 25 Volts

(5.3 Liters/Hour)

DC CV Weld Output

1.2 Gallons/Hour

 

200 Amps @ 20 Volts

(4.5 Liters/Hour)

Auxiliary Power

1.4 Gallons/Hour

 

8000 Watts

(5.3 Liters/Hour)

 

 

 

 

Welder Controls - Function and Operation

Explanation of Symbols that Appear on this Equipment

ON

OFF

Low Idle

High Idle

ENGINE “ON-OFF” Switch

When placed in the “ON” position, this switch energizes the engine ignition circuit. When placed in the “OFF” position, the ignition circuit is de-energized to shut down the engine.

ENGINE “START” Push-Button Switch

Energizes engine starter motor.

“Polarity” Switch

CAUTION

Never change the “Polarity” switch setting while welding. This will damage the switch.

Range” Switch

 

 

 

 

 

 

 

Process

Maximum Current

 

 

on Each Setting

 

 

 

 

STICK/TIG - CC

50, 70, 90

 

6

Range Settings

125, 175, 210 DC/225 AC

 

 

 

WIRE FEED - CV

 

 

1

Range Setting

200

 

 

 

 

 

CAUTION

Never change the “RANGE” Switch setting while welding. This will damage the switch.

Control” Switch

Provides a fine welding current adjustment within the Range Switch settings in the STICK/TIG mode and welding voltage control with the Range switch set in the wire feed mode.

“IDLER” Switch

The idler switch has two positions, “HIGH” and “AUTO”.

When in “HIGH” ( ) position, the engine will run continuously at high idle.

When in “AUTO” ( / ) idle position, the idler operates as follows:

Welding

When the electrode touches the work, the welding arc is initiated and the engine accelerates to full speed.

After welding ceases (and no auxiliary power is being drawn), the engine will return to low idle after approximately 10 to 14 seconds.

Auxiliary Power

With the engine running at low idle and auxiliary power for lights or tools is drawn (approximately 100-150 watts or greater) from the receptacles, the engine will accelerate to high speed. If no power is being drawn from the receptacles (and not welding) for 10-14 seconds, the idler reduces the engine speed to low idle.

WELDMARK 225

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Contents Weldmark California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications Weldmark 225 WEM InstallationHeight Width Depth Weight Specifications Machine Grounding Installation InstructionsSafety Precautions Spark ArresterWelding Output Cables Pre-Operation ServiceAWG Location / Ventilation Connection of Wire FeedersAngle of Operation High Altitude OperationConnection of K930- TIG Module to the Weldmark Additional Safety PrecautionsAuxiliary Power InstructionsMotor Starting Duplex ReceptaclesType Common Electrical Devices Possible Concerns Electrical Device USE with the WeldmarkSimultaneous Welding and Power Auxiliary Power While WeldingStandby Power Connections Connection of Weldmark 225 to Premises Wiring Operation Design FeaturesOther Features Engine FeaturesWelder Controls Function and Operation Engine ON-OFF SwitchEngine Start Push-Button Switch Weldmark 225 Approximate Fuel ConsumptionBreak-in Period Starting/Shutdown InstructionsTIG Constant Current Welding Wire Feed Welding Processes Constant VoltageWelding Process Stick Constant Current WeldingStick Auto Summary of Welding ProcessesK1745-1 Single GAS Cylinder Holder AccessoriesTIG Wire FeedRecommended Equipment StickOil 100 HRS Oil Filter 200 HRS MaintenanceSafety Precautions Routine MaintenanceChampion RC12YC Overspeed is HazardousFram CA79 Fram G1HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting WEM2239-1 Weldmark Kohler Wiring Diagram Code DiagramsConnection of Weldmark 225 to LN-7 & K240 Contactor KIT M17215-2 30-98E Basic Course How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung Manufactured by Livcoln Electric Company
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