Lincoln Electric 225 manual Overspeed is Hazardous, Fram CA79, Fram G1, Champion RC12YC

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D-2

MAINTENANCE

D-2

 

 

 

Engine Adjustments

OVERSPEED IS HAZARDOUS

WARNING

The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.

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Adjustments to the engine are to be made only by an authorized Field Service Shop.

Slip Rings

A slight amount of darkening and wear of the slip rings and brushes is normal. Brushes should be inspected when a general overhaul is necessary. If brushes are to be replaced, clean slip rings with a fine emery paper.

CAUTION

Do not attempt to polish slip rings while engine is running.

Engine Maintenance Parts

 

KOHLER CH20S

 

 

 

Oil Filter

KOHLER 1205001

FRAM PH3614*

 

 

 

Air Filter

KOHLER 4708303

Element

FRAM CA79

 

 

 

Air Filter

KOHLER 2408302

Pre-Cleaner

 

 

 

 

 

Fuel Filter

KOHLER 2505002

 

FRAM G1

 

 

Spark Plugs

CHAMPION RC12YC

(Resistor

(.030” GAP)

Type)

 

 

 

 

 

*Oil capacity increases from 2.0 Qts. to 2.1 Qts. when using this filter.

WARNING

GASES FROM BATTERY can explode.

• Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

INSTALLING A NEW BATTERY - disconnect negative cable from old battery first and connect to new battery last.

CONNECTING A BATTERY CHARGER - Remove bat- tery from welder by disconnecting negative cable first,

then positive cable and battery clamp. When rein- stalling, connect negative cable last. Keep well venti- lated.

• USING A BOOSTER - connect positive lead to battery first then connect negative lead to engine foot.

BATTERY ACID CAN BURN EYES AND SKIN.

• Wear gloves and eye protection and be careful when working near battery. Follow instructions printed on battery.

Battery

1.When replacing, jumping, or otherwise connecting the battery to the battery cables, the proper polarity must be observed. Failure to observe the proper polarity could result in damage to the charging circuit. The positive (+) battery cable has a red terminal cover.

2.If the battery requires charging from an external charger, disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads. Failure to do so can result in damage to the internal charger components. When reconnecting the cables, connect the positive cable first and the negative cable last.

Hardware

Both English and Metric fasteners are used in this welder.

WELDMARK 225

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Contents Weldmark Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Height Width Depth Weight InstallationTechnical Specifications Weldmark 225 WEM Specifications Spark Arrester Installation InstructionsSafety Precautions Machine GroundingAWG Pre-Operation ServiceWelding Output Cables High Altitude Operation Connection of Wire FeedersAngle of Operation Location / VentilationInstructions Additional Safety PrecautionsAuxiliary Power Connection of K930- TIG Module to the WeldmarkDuplex Receptacles Motor StartingElectrical Device USE with the Weldmark Type Common Electrical Devices Possible ConcernsStandby Power Connections Auxiliary Power While WeldingSimultaneous Welding and Power Connection of Weldmark 225 to Premises Wiring Engine Features Design FeaturesOther Features OperationWeldmark 225 Approximate Fuel Consumption Engine ON-OFF SwitchEngine Start Push-Button Switch Welder Controls Function and OperationStarting/Shutdown Instructions Break-in PeriodStick Constant Current Welding Wire Feed Welding Processes Constant VoltageWelding Process TIG Constant Current WeldingSummary of Welding Processes Stick AutoAccessories K1745-1 Single GAS Cylinder HolderStick Wire FeedRecommended Equipment TIGRoutine Maintenance MaintenanceSafety Precautions Oil 100 HRS Oil Filter 200 HRSFram G1 Overspeed is HazardousFram CA79 Champion RC12YCTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams WEM2239-1 Weldmark Kohler Wiring Diagram CodeConnection of Weldmark 225 to LN-7 & K240 Contactor KIT M17215-2 30-98E Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding Basic CoursePrecaucion Warnung Manufactured by Livcoln Electric Company
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