Lincoln Electric 225 Safety Precautions, Routine Maintenance, Oil 100 HRS Oil Filter 200 HRS

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MAINTENANCE

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SAFETY PRECAUTIONS

WARNING

Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine. In some cases, it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

Do not put your hands near the engine cooling blower fan. If a problem cannot be corrected by following the instructions, take the machine to the nearest Field Service Shop.

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ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

Use in open, well ventilated areas or

vent exhaust outside.

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MOVING PARTS can injure.

Do not operate with doors open or guards off.

• Stop engine before servicing.

Keep away from moving parts.

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See additional warning information throughout this operator’s manual and the Engine manual as well.

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Read the Safety Precautions in the front of this manual and the engine instruction manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, cloth- ing, and tools away from gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

Routine Maintenance

At the end of each day’s use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

CAUTION

Make certain that the oil filler cap is securely tight- ened after checking or adding oil. If the cap is not tight, oil consumption can increase significantly which may be evidenced by white smoke coming from the exhaust.

OIL - Maintenance schedule for changing the oil and oil filter after break-in:

Oil - 100 HRS

Oil Filter - 200 HRS

The above schedule is for normal operating condi- tions. More frequent oil changes are required with dusty, high temperature and other severe operating conditions. Refer to the maintenance section of the Engine Owner's Manual for more information.

NOTE: Engine life will be reduced if the oil and oil filter are not changed according to the manufacturer’s recommendation.

Air Cleaner - With normal operating conditions, the maintenance schedule for cleaning and re-oiling the foam pre-filter is every 25 hours and replace- ment of the air cleaner filter every 100 hours. More frequent servicing is required with dusty operating conditions. Refer to the maintenance section of the Engine Owner’s Manual for more information.

Refer to the maintenance section of the Engine Owner’s Manual for the maintenance schedule, spark plug servicing, cooling system servicing, and fuel filter replacement.

Blow out the machine with low pressure air period- ically. In particularly dirty locations, this may be required once a week.

Output Selector and Polarity Switch contacts should not be greased. To keep contacts clean, rotate the switch through its entire range frequently. A good practice is to turn the handle from maximum to minimum setting twice each morning before starting to weld.

WELDMARK 225

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Contents Weldmark California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications Weldmark 225 WEM InstallationHeight Width Depth Weight Specifications Safety Precautions Installation InstructionsSpark Arrester Machine GroundingWelding Output Cables Pre-Operation ServiceAWG Angle of Operation Connection of Wire FeedersHigh Altitude Operation Location / VentilationAuxiliary Power Additional Safety PrecautionsInstructions Connection of K930- TIG Module to the WeldmarkMotor Starting Duplex ReceptaclesType Common Electrical Devices Possible Concerns Electrical Device USE with the WeldmarkSimultaneous Welding and Power Auxiliary Power While WeldingStandby Power Connections Connection of Weldmark 225 to Premises Wiring Other Features Design FeaturesEngine Features OperationEngine Start Push-Button Switch Engine ON-OFF SwitchWeldmark 225 Approximate Fuel Consumption Welder Controls Function and OperationBreak-in Period Starting/Shutdown InstructionsWelding Process Wire Feed Welding Processes Constant VoltageStick Constant Current Welding TIG Constant Current WeldingStick Auto Summary of Welding ProcessesK1745-1 Single GAS Cylinder Holder AccessoriesRecommended Equipment Wire FeedStick TIGSafety Precautions MaintenanceRoutine Maintenance Oil 100 HRS Oil Filter 200 HRSFram CA79 Overspeed is HazardousFram G1 Champion RC12YCHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting WEM2239-1 Weldmark Kohler Wiring Diagram Code DiagramsConnection of Weldmark 225 to LN-7 & K240 Contactor KIT M17215-2 30-98E New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? Basic CoursePrecaucion Warnung Manufactured by Livcoln Electric Company
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