Lincoln Electric 225 Installation Instructions, Safety Precautions, Spark Arrester, Trailers

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INSTALLATION

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INSTALLATION INSTRUCTIONS

Safety Precautions

WARNING

Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

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ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

• Use in open, well ventilated areas or vent exhaust outside.

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MOVING PARTS can injure.

Do not operate with doors open or guards off.

• Stop engine before servicing.

Keep away from moving parts.

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See additional warning information at front of this operator’s manual.

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When this welder is mounted on a truck or trailer, it’s frame must be securely connected to the metal frame of the vehicle.

Where this engine driven welder is connected to premises wiring such as that in your home or shop, it’s frame must be connected to the system earth ground. See further connection instructions in the section enti- tled “Standby Power Connections”, as well as the arti- cle on grounding in the latest U.S. National Electrical Code and the local code.

In general, if the machine is to be grounded, it should be connected with a #8 or larger copper wire to a solid earth ground such as a metal water pipe going into the ground for at least ten feet and having no insulat- ed joints, or to the metal framework of a building which has been effectively grounded. The U.S. National Electrical Code lists a number of alternate means of grounding electrical equipment. A machine

grounding stud marked with the symbol is provid- ed on the front of the welder.

Spark Arrester

Some federal, state, or local laws may require that gasoline engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may present a fire hazard. The standard muffler included with this welder does not qualify as a spark arrester. When required by local regulations, the K894-1 spark arrester must be installed and properly maintained.

Machine Grounding

Because this portable engine driven welder or genera- tor creates it’s own power, it is not necessary to con- nect it’s frame to an earth ground, unless the machine is connected to premises wiring (your home, shop, etc.).

To prevent dangerous electric shock, other equipment to which this engine driven welder supplies power must:

be grounded to the frame of the welder using a grounded type plug, or

be double insulated.

CAUTION

An incorrect arrester may lead to damage to the engine or adversely affect performance.

Trailers

The recommended trailer for use with this equipment for in plant and yard towing by a vehicle is Lincoln’s K768-2. Consult applicable federal, state, and local laws regarding specific requirements for use on public highways.

If the user adapts a non-Lincoln trailer, he must assume responsibility that the method of attachment and usage does not result in a safety hazard nor dam- age the welding equipment.

WELDMARK 225

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Contents Weldmark Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications Weldmark 225 WEM InstallationHeight Width Depth Weight Specifications Spark Arrester Installation InstructionsSafety Precautions Machine GroundingWelding Output Cables Pre-Operation ServiceAWG High Altitude Operation Connection of Wire FeedersAngle of Operation Location / VentilationInstructions Additional Safety PrecautionsAuxiliary Power Connection of K930- TIG Module to the WeldmarkDuplex Receptacles Motor StartingElectrical Device USE with the Weldmark Type Common Electrical Devices Possible ConcernsSimultaneous Welding and Power Auxiliary Power While WeldingStandby Power Connections Connection of Weldmark 225 to Premises Wiring Engine Features Design FeaturesOther Features OperationWeldmark 225 Approximate Fuel Consumption Engine ON-OFF SwitchEngine Start Push-Button Switch Welder Controls Function and OperationStarting/Shutdown Instructions Break-in PeriodStick Constant Current Welding Wire Feed Welding Processes Constant VoltageWelding Process TIG Constant Current WeldingSummary of Welding Processes Stick AutoAccessories K1745-1 Single GAS Cylinder HolderStick Wire FeedRecommended Equipment TIGRoutine Maintenance MaintenanceSafety Precautions Oil 100 HRS Oil Filter 200 HRSFram G1 Overspeed is HazardousFram CA79 Champion RC12YCTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams WEM2239-1 Weldmark Kohler Wiring Diagram CodeConnection of Weldmark 225 to LN-7 & K240 Contactor KIT M17215-2 30-98E Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding Basic CoursePrecaucion Warnung Manufactured by Livcoln Electric Company
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