Lincoln Electric 225 manual Troubleshooting

Page 28

E-2

TROUBLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

No welder or output power.

1.

Open in miscellaneous leads.

 

2.

Open lead in flashing or field

 

 

circuit.

 

3.

Faulty rotor.

 

4.

Faulty Potentiometer (R1).

 

5.

Faulty stator Field winding.

 

6.

Faulty Field rectifier (D2).

 

7.

Faulty P.C. Board.

 

 

 

Engine will not idle down to low

1.

Idler switch on High Idle.

speed.

 

 

 

2.

Insufficient voltage present

 

 

between terminals #213 and

 

 

#5E. (Voltage should be 12V

 

 

DC).

 

3.

External load on welder or

 

 

auxiliary power.

 

4.

Faulty wiring in solenoid circuit.

 

5.

Faulty idler solenoid.

 

6.

Faulty P.C. Board.

 

 

 

Engine will not go to high idle when

1.

Poor work lead connection to

attempting to weld.

 

work.

 

2.

No voltage signal from the

 

 

current sensor.

 

3.

No open circuit voltage on

 

 

output studs.

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Authorized Field Service Facility.

4.Faulty P.C. Board.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

WELDMARK 225

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Contents Weldmark Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications Weldmark 225 WEM InstallationHeight Width Depth Weight Specifications Installation Instructions Safety PrecautionsSpark Arrester Machine GroundingWelding Output Cables Pre-Operation ServiceAWG Connection of Wire Feeders Angle of OperationHigh Altitude Operation Location / VentilationAdditional Safety Precautions Auxiliary PowerInstructions Connection of K930- TIG Module to the WeldmarkDuplex Receptacles Motor StartingElectrical Device USE with the Weldmark Type Common Electrical Devices Possible ConcernsSimultaneous Welding and Power Auxiliary Power While WeldingStandby Power Connections Connection of Weldmark 225 to Premises Wiring Design Features Other FeaturesEngine Features OperationEngine ON-OFF Switch Engine Start Push-Button SwitchWeldmark 225 Approximate Fuel Consumption Welder Controls Function and OperationStarting/Shutdown Instructions Break-in PeriodWire Feed Welding Processes Constant Voltage Welding ProcessStick Constant Current Welding TIG Constant Current WeldingSummary of Welding Processes Stick AutoAccessories K1745-1 Single GAS Cylinder HolderWire Feed Recommended EquipmentStick TIGMaintenance Safety PrecautionsRoutine Maintenance Oil 100 HRS Oil Filter 200 HRSOverspeed is Hazardous Fram CA79Fram G1 Champion RC12YCTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams WEM2239-1 Weldmark Kohler Wiring Diagram CodeConnection of Weldmark 225 to LN-7 & K240 Contactor KIT M17215-2 30-98E How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Basic CoursePrecaucion Warnung Manufactured by Livcoln Electric Company
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