Multiquip MP25E1, MP275E3, MP25E3, MP24 Troubleshooting Gasoline Engine, Engine Troubleshooting

Page 34

TROUBLESHOOTING (GASOLINE ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 8. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

Difficult to start

 

 

 

 

 

 

Ignition plug being bridged (shorted)?

Check ignition system.

 

 

 

Fuel is available but spark plug

Carbon deposit at ignition?

Clean or replace ignition.

 

 

will not ignite. (Power available

 

Replace insulators.

at high tension cable).

Short circuit due to defective insulators?

 

 

 

 

 

Improper spark gap?

Set spark plug gap to the correct gap.

 

 

 

Fuel is available but spark plug

Short circuit at stop switch?

Check stop switch circuit. Replace stop switch if defective.

will not ignite. (Power NOT

 

 

 

 

available at high tension cable).

Ignition coil defective?

Replace ignition coil.

 

 

 

 

Defective cylinder head gasket?

Tighten cylinder head bolts or replace head gasket.

Fuel is available and spark plug

 

 

Cylinder worn?

Replace cylinder.

ignites (compressionlow ).

 

 

 

Spark plug loose?

Tighen spark plug.

 

 

 

Operation not satisfactory

 

 

 

 

 

 

Air cleaner clogged?

Clean or replace air cleaner.

 

 

 

Not enough power available

Fuel level in carbureator float chamber

Adjust carbureator float

improper?

(compression normal, no miss-

 

 

 

firing).

Muffler clogged with carbon deposits?

Clean or replace muffler.

 

 

 

 

 

Fuel in use inadequate (water, dust)?

Flush fuel sytem and replace with fresh fuel.

 

 

 

 

Ignition coil defective?

Flush fuel sytem and replace with fresh fuel.

 

 

 

 

Air in fuel line?

Bleed (remove air) from fuel line.

Not enough power available

 

 

 

 

(compression normal, miss-

Carbon deposits in cylinder?

Clean or replace cylinder

firing).

 

 

Ignition plug often shorts?

Replace ignition wires, clean ignition.

 

 

 

 

 

Fuel in use inadequate (water, dust)?

Flush fuel sytem and replace with fresh fuel.

 

 

 

 

Excessive carbon depostion in

Clean or replace crankcase.

 

combustion chamber?

 

Engine overheats.

 

 

Exhaust or muffler clogged with carbon.

Clean or replace muffler.

 

 

 

 

 

Spark plug heat value incorrect?

Replace spark plug with correct type spark plug.

 

 

 

 

 

 

PAGE 34 — MQ MP2 SERIES SAW — OPERATION MANUAL — REV. #0 (01/26/09)

Image 34
Contents Models Proposition 65 Warning SILICOSIS/RESPIRATORY Warnings Silicosis Warning Respiratory HazardsTable of Contents MP2 Series Masonry SawsPage MP25E3 MP275E3 SpecificationsSaw Model MP25E1 MP25E3 MP275E3Dimensions DimensionsSafety Message Alert Symbols Rotating blade can cut and crush Keep hands and feet clearHazard Symbols Gasoline Powered Models This saw, other property, orSafety Gasoline Powered Engines SafetyNever use fuel as a cleaning agent Rules for Safe OperationBlade Safety Safety Electric Powered ModelsGeneral Safety Always use only outdoor approved Grounded extension cordsSaw Maintenance Cleaning SawTransportation SafetyGeneral Information MP2 SawControls and Components MP2 Saw Electric ModelsStopper Place stopper in tray when filling with water Electric Motor Components Heavy Duty Electric MotorsOperating the engine without an Gasoline Engine ComponentsHonda GX270QWH2 Gasoline Engine Muffler Used to reduce noise and emissionsAssembly Electric Powered Saws Only PRE-SETUP Electric MotorsPre-Setup Conveyor Cart PlacementSaw Blade Definitions Figure Blade InstallationSaw Blades Sawing continues, catastrophic failure will occurMP2 Saw is now ready for wet cutting Connecting the Power FigurePlace the power ON/OFF switch in the OFF position down Dry Cutting Electric Saws OnlyWet Cutting Setup Gasoline Only PRE-SETUP Gasoline EngineAssembly Gasoline Powered Saws Only Mechanical water pump isEngine Oil Check Dry Cutting Setup Gasoline OnlyBefore Starting Quarts 1.1 litersSTARTUP/SHUTDOWN Electric Motors Shutdown ProcedureStart-up Electric Motor STARTUP/SHUTDOWN Gasoline Engine Place the Choke Lever in the Closed positionStopping the Engine Starter GripFixed Height Cutting Method OperationOperation Step Pedal Cutting MethodMaintenance SAW To adjust jackshaft-to-bladeshaft belt Adjust BeltTension Gasoline Powered SawsTo adjust engine-to-jackshaft belts only Adjust BeltTension Electric Powered SawsTighten the set screws Cutting Head Alignment BladeHorizontal Cutting Head Alignment CheckingVertical Cutting Head AlignmentMaintenance Gasoline Engine Engine MaintenanceWeekly Engine Air CleanerDaily Engine OilEngine Wiring Diagram Honda GX270 QWH2 Engine Wiring DiagramTroubleshooting Blade Blade TroubleshootingTroubleshooting Gasoline Engine Engine TroubleshootingAdjust governor to correct lever Troubleshooting Electric Motor Page HERE’S HOW to GET Help