Grizzly Model G1023zx3 instruction manual Cutting rabbets with the dado blade

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1.Disconnect the machine from the power source!

2.Cut a piece of wood that is as long and tall as the metal fence and 3Ú4" thick. This will be the sacrificial fence. Make sure the wood is a uniform thickness and free of knots and defects.

3.Attach the sacrificial fence to the metal fence with screws or clamps.

4.Remove the blade guard/splitter assembly, the table insert, and the regular saw blade from the arbor.

5.Install and adjust the dado blade system as recommended in the dado blade instructions.

6.Adjust the saw blade to maximum height needed for the rabbeting operation.

7.Raise the blade an additional 1Ú4".

8.Slide the metal fence with the attached sac- rificial fence along side the blade.

9.Using a felt pen, draw the blade profile onto the sacrificial fence.

10.Remove the sacrificial fence from the metal fence.

11.Using a bandsaw or jig saw, cut the marked blade profile from the sacrificial fence.

12.Re-attach the sacrificial fence to the metal fence with screws or clamps.

13.Slide the fence assembly over the saw blade. The blade should NOT touch the sacrificial fence.

Cutting rabbets with the dado blade:

1.Adjust the saw blade to the maximum height needed for the rabbeting operation.

Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to fol- low this warning could result in serious per- sonal injury.

2.If rabbeting along the long length of your workpiece, adjust the distance between the fence and the workpiece to suit your needs as shown in Figure 36.

Figure 36. Rabbet cutting.

G1023Z Series Heavy-Duty 10'' Table Saw

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Contents Model G1023Z, ZX & ZX3 HEAVY-DUTY Table SAWPage Table of Contents Safety Instructions For Power Tools Safety25ft 50ft 100ft Length AMP RatingAdditional Safety Instructions For Table Saws Following can help minimize kickbacks Avoiding Kickback Safety AccessoriesPush Paddles Zero Clearance Table InsertsFeatherboards Commentary IntroductionG1023Z Circuit RequirementsG1023ZX G1023ZX3 Grounding Extension Cord Terms & Definitions Machine FeaturesMain Features Unpacking Piece Inventory SET UPG1023Z Series component layout Hardware Recognition Chart Site Considerations Clean UpFloor Load Working ClearanceBeginning Assembly Extension Wings To mount the switch SwitchDisconnect the machine from the power source Fence & RailsDust Hood Motor Cover To mount the dust hood and cleanout doorGuard Bracket Motor BraceTable Insert HandwheelBlade Guard/Splitter Saw BladeFront Support Blade Adjustment Bolt Miter Gauge To adjust the miter gaugeStart Up Recommended Recommended adjustment checklistStarting the machine Blade Selection OperationsPage Cross-cut operation G1023Z Series Heavy-Duty 10 Table Saw CrosscuttingRipping operation Ripping Single-blade dado cut Dado CuttingIf the cut is satisfactory, repeat with your fin- ish stock Sacrificial fence G1023Z Series Heavy-Duty 10 Table Saw Rabbet CuttingRabbet cutting G1023Z Series Heavy-Duty 10 Table Saw Cutting rabbets with the dado bladeCutting rabbets with the standard blade Rabbet cutting G1023Z Series Heavy-Duty 10 Table Saw General MaintenanceBelt LubricationTableLubricate the areas indicated below every 12 months Belt deflection Date Approximate Hours Of Use Maintenance Performed 45˚ & 90˚ Stops Service AdjustmentsBlade Parallelism Page Trunnion mounting bolts Blade AlignmentPage G1023Z Series Heavy-Duty 10 Table Saw G1023Z Series Heavy-Duty 10 Table Saw Page Closure G1023Z / G1023ZX / G1023ZX3 Machine Data SheetG1023Z Series Heavy-Duty 10 Table Saw Cabinet Complete Miter Gauge Symptom Possible Cause Corrective Action Troubleshooting GuideG1023Z Series Heavy-Duty 10 Table Saw G1023Z Series Heavy-Duty 10 Table Saw Warranty and Returns Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCCall Today For a Free Full Color Catalog