Grizzly G1012 instruction manual Tooth Pitch, Blade Care, Blade Breakage

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RakerSkip Hook

Figure 40. Raker, Skip & Hook tooth styles.

RAKER — This style is considered to be the standard because the tooth size and shape are the same as the tooth gullet. The teeth on Raker blades usually are very numerous, have no angle, and produce cuts by scraping the material; these characteristics result in very smooth cuts, but at the same time do not cut fast and generate more heat while cutting.

SKIP — This style is similar to a raker blade that is missing every other tooth. Because of the design, skip toothed blades have a much larger gullet than raker blades, and there- fore, cut faster and generate more heat. However, these blades also leave a rougher cut than raker blades.

HOOK — The teeth on this style have a pos- itive angle (downward) which makes them dig into the material, and the gullets are usu- ally rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick mate- rial.

Tooth Pitch

Usually measured as T.P.I. (teeth per inch), tooth pitch determines the size of the teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose

blades that will have at least three teeth in the material at all times. Use fine pitched blades on harder woods and coarse pitched blades on soft- er woods.

Blade Care

A bandsaw blade is a delicate piece of steel that is subjected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation.

Be sure to select blades with the proper width, style, and pitch for each application. The wrong choice of blades will often produce unnecessary heat which will shorten the life of your blade.

A clean blade will perform much better than a dirty blade. Dirty blades pass through the cutting material with much more resistance than clean blades. This extra resistance also causes unnec- essary heat.

Blade Breakage

Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades are subjected to. Blade breakage is also due to avoidable circum- stances. Avoidable breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides.

The most common causes of blade breakage are:

(1)faulty alignment and adjustment of the guides,

(2)forcing or twisting a wide blade around a curve of short radius, (3) feeding too fast, (4) tooth dull- ness or absence of sufficient set, (5) excessive tension, (6) top blade guide assembly set too high above the work piece, (7) using a blade with a lumpy or improperly finished braze or weld and

(8)continuously running the bandsaw when not in use.

G1012 18" Bandsaw

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Contents HEAVY-DUTY Bandsaw Page Table Of Contents Safety Instructions For Power Tools SafetyLength AMP Rating Additional Safety Instructions For Bandsaws Circuit Requirements 220V Operation FusingGrounding Extension Cords Commentary General InformationSee Figure Unpacking Piece InventoryInside Bags Qty Hardware BagsHardware Recognition Chart Site Considerations Clean upAssembly Order of AssemblyStand Legs, braces, and one stand side Attached to stand Bandsaw unit mounted to stand Pulleys Belts Belts mounted on pulleys Belt GuardTo mount the table to the bandsaw unit To install the upper and lower blade guides Blade GuidesFence Controls AdjustmentsTo adjust the tension Blade TrackingBlade Tension To adjust guide assembly alignment on guide post Guide PostTo set the guide-blocks within the guide- block holder Lower Blade Guide Assemblies Blade Changes Table AdjustmentsSquaring table to blade back G1012 18 Bandsaw To adjust the miter slot parallel to the band- saw bladeTo skew your fence Fence Adjustment Blade LeadTo verify if the the upper and lower wheels are coplanar Wheel AlignmentShimming a wheel Coplanar diagram G1012 18 BandsawOperations Test RunOverview Blade Length Blade InformationBlade Width Tooth StyleTooth Pitch Blade CareBlade Breakage Crosscutting RippingTo rip with the Model G1012 To crosscut with the Model G1012Crosscutting with miter gauge ResawingCutting Curves Stacked CutsTo complete a stacked cut Maintenance MiscellaneousLubrication G1012 18 Bandsaw Closure Machine Data Sheet G1012 18 Bandsaw G1012 18 Bandsaw G1012 18 Bandsaw G1012 18 Bandsaw Upper Frame ARM Switch Troubleshooting Warranty and Returns Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INC