Grizzly G0457 Tooth Pitch, Blade Care, Blade Breakage, Most common causes of blade breakage are

Page 37

Hook: The teeth on this style have a posi- tive angle (downward) which makes them dig into the material, and the gullets are usu- ally rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material.

Tooth Pitch

Usually measured as TPI (teeth per inch), tooth pitch determines the size of the teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose blades that will have at least three teeth in the material at all times. Use fine pitched blades on harder woods and coarse pitched blades on softer woods.

Blade Care

A bandsaw blade is a delicate piece of steel that is subjected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation.

Be sure to select blades with the proper width, style, and pitch for each application. The wrong choice of blades will often produce unnecessary heat which will shorten the life of your blade.

A clean blade will perform much better than a dirty blade. Dirty or gummed up blades pass through the cutting material with much more resistance than clean blades. This extra resistance also causes unnecessary heat.

Blade Breakage

Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades are subjected to. Blade breakage is also due to avoidable circum- stances. Avoidable breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides.

G0457 14" Industrial Bandsaw (Mfg. Since 5/11)

The most common causes of blade breakage are:

Aligning or adjusting the guides incorrectly.

Forcing or twisting a wide blade around a curve of short radius.

Feeding the workpiece into the blade too fast.

Using a blade with dull teeth or the absence of sufficient set.

Incorrect tension.

Setting the top blade guide assembly set too high above the work piece.

Using a blade with a lumpy or improperly fin- ished braze or weld.

Continuously running the bandsaw when not in use.

-35-

Image 37
Contents Model G0457 Industrial Bandsaw Page Table of Contents Manual Accuracy Contact Info IntroductionIdentification Machine Data Sheet Cutting Capacities Safety Instructions for Machinery SafetyUnattended OPERATION. Never­ leave­ Additional Safety Instructions for Bandsaws Availability Power SupplyFull-Load Current Rating Circuit InformationTypical 5-20 plug and receptacle Grounding RequirementsExtension Cords Disabling & Locking SwitchVoltage Conversion Needed for Setup SetupUnpacking Description QtyHardware Recognition Chart Inventory Contents Figures QtyHardware Not shown Placement Location Clean UpSite Considerations Floor LoadTo assemble the bandsaw AssemblyTable installed on trunnions Installed front rail To connect a dust collection hose Dust CollectionTo center track the blade Blade TrackingChanges in the blade tension may change the blade tracking Table Stop Calibration Test RunTo test run the machine Blade Tracking onTo calibrate the pointer on the table tilt scale Table AlignmentTo calibrate the miter gauge Fence AlignmentTo align the fence parallel with the miter slot To adjust the support bearings Adjusting Support BearingsBlade Tensioning To tension the bandsaw bladeTop View To adjust the upper and lower blade guides Blade Guide AdjustmentsBasic Controls OperationsStraight Cuts OverviewIrregular Cuts Basic Cutting TipsTable Tilt Workpiece InspectionTo tilt the table Guide Post Ripping To adjust guide postTo rip with the Model G0457 To crosscut with the Model G0457 CrosscuttingResawingTo resaw a workpiece Cutting CurvesTo complete a stacked cut Stacked CutsBlade Length Blade InformationBlade Width Tooth StyleBlade Care Tooth PitchBlade Breakage Most common causes of blade breakage areTo remove the blade Blade ChangesTo replace the blade Accessories H5408-Blade Tensioning Gauge Half-mask respirator with disposable Cartridge filtersG8983-Tilting Roller Stand G1928-Bandsaw HandbookG8984-Single Roller Stand G8985-5 Roller StandCleaning MaintenanceSchedule Unpainted Cast IronBlade Tension Leadscrew Guide PostTable Trunnions Redressing Rubber TiresTo redress the rubber tires Troubleshooting ServiceMotor & Electrical Adjust the feet on the bottom of the stand relocate Tensioning V-Belt Checking V-BeltTo check the V-belt Steps Tools Needed QtyTo replace the V-belt Replacing V-BeltCorrect blade lead Shimming Table Blade LeadSkewing your fence To shim the tableShifting Table Components and Hardware Needed Qty Wheel AlignmentTo check if your wheels are coplanar Coplanarity Gauge Wiring Safety Instructions Wiring110V Main Description Main Parts ListTrunnion Bracket Cast Iron Description ComponentsStand Rear of Machine LabelsComments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns Order Hours a DAY

G0457 specifications

The Grizzly G0457 is a versatile and robust woodworking tool designed to meet the needs of both amateur woodworkers and professional craftsmen. This cabinet-style bandsaw offers a blend of power, precision, and durability, making it an essential addition to any serious workshop.

One of the standout features of the G0457 is its powerful 2 HP motor, which provides ample strength to cut through a variety of materials, including hardwoods and softwoods. This motor is designed for consistent performance, minimizing the risk of stalling during operation. Furthermore, the bandsaw is equipped with a large cutting capacity, boasting a 14-inch resaw height and a 13-inch maximum cutting width, enabling users to tackle larger projects with ease.

The construction of the Grizzly G0457 is another key highlight. The machine features a solid cast iron frame that enhances stability and reduces vibrations during operation. This sturdy design contributes to improved accuracy, ensuring that cuts are clean and true. Furthermore, the oversized wheels are made of aluminum, allowing for smoother operation and a longer lifespan.

In terms of technology, the G0457 utilizes a precision-machined aluminum fence system. This system is designed for easy adjustments, providing users with the ability to make quick and accurate cuts. The bandsaw also includes a blade tension release, which simplifies blade changes and prolongs the lifespan of the blade itself. Additionally, the quick-release blade tension lever allows for easy adjustments, enhancing overall efficiency.

Safety features are also a priority in the design of the Grizzly G0457. It includes an easy-to-access power switch and a blade guard to protect users from potential injuries. The adjustable upper and lower blade guides ensure optimal performance and safety during operation.

The G0457 is also designed with convenience in mind. It includes a built-in dust port to help maintain a clean workspace. This feature minimizes dust accumulation, promoting a healthier environment and improving visibility while cutting.

In summary, the Grizzly G0457 bandsaw is a powerful and reliable tool that combines innovative features, robust construction, and user-friendly design. Whether you are ripping boards, resawing, or making intricate cuts, the G0457 stands out as a reliable choice for anyone serious about woodworking. Its attention to detail, performance capabilities, and safety features make it an invaluable asset in any workshop.