Grizzly G0457 owner manual Disabling & Locking Switch, Extension Cords, Voltage Conversion

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Extension Cords

We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following require- ments:

Minimum Gauge Size at 110V

12 AWG

Minimum Gauge Size at 220V

14 AWG

Maximum Length (Shorter is Better)

50 ft.

Voltage Conversion

The voltage conversion MUST be performed by a qualified electrician. To perform the voltage conversion, replace the power cord, install the correct plug, and rewire the motor to the new volt- age, according to the provided wiring diagram on Page 52.

Note: If the diagram included on the motor con- flicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided inside the motor wiring junc- tion box.

To convert the machine to 110V:

1.DISCONNECT MACHINE FROM POWER!

2.Replace the power cord with one that match- es the cord specifications under Circuit Recommendations for 110V on Page 9.

3.Replace the 6-15 plug on the power cord with a NEMA 5-20 plug.

4.Re-wire the motor as illustrated in the wiring diagram.

G0457 14" Industrial Bandsaw (Mfg. Since 5/11)

Disabling & Locking

Switch

The ON/OFF switch can be disabled and locked by inserting a padlock through the ON button, as shown. Locking the switch in this manner can prevent unauthorized operation of the machine, which is especially important if the machine is not stored inside an access-restricted building.

IMPORTANT: Locking the switch with a padlock only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or servicing.

Padlock

Shaft

Figure 4. Switch disabled by a padlock.

Children or untrained people can be seriously injured by this machine. This risk increases with unsupervised operation. To help prevent unsupervised operation, disable and lock the switch before leaving machine unattended! Place key in a well- hidden or secure location.

NOTICE

The padlock shaft diameter is important to the disabling function of the switch. With any padlock used to lock the switch, test the switch after installation to ensure that it is properly disabled.

0.12"–0.15"

-11-

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Contents Model G0457 Industrial Bandsaw Page Table of Contents Manual Accuracy Contact Info IntroductionIdentification Machine Data Sheet Cutting Capacities Safety Instructions for Machinery SafetyUnattended OPERATION. Never­ leave­ Additional Safety Instructions for Bandsaws Availability Power SupplyFull-Load Current Rating Circuit InformationTypical 5-20 plug and receptacle Grounding RequirementsExtension Cords Disabling & Locking SwitchVoltage Conversion Needed for Setup SetupUnpacking Description QtyHardware Recognition Chart Inventory Contents Figures QtyHardware Not shown Placement Location Clean UpSite Considerations Floor LoadTo assemble the bandsaw AssemblyTable installed on trunnions Installed front rail To connect a dust collection hose Dust CollectionTo center track the blade Blade TrackingChanges in the blade tension may change the blade tracking Table Stop Calibration Test RunTo test run the machine Blade Tracking onTo calibrate the pointer on the table tilt scale Table AlignmentTo calibrate the miter gauge Fence AlignmentTo align the fence parallel with the miter slot To adjust the support bearings Adjusting Support BearingsBlade Tensioning To tension the bandsaw bladeTop View To adjust the upper and lower blade guides Blade Guide AdjustmentsBasic Controls OperationsStraight Cuts OverviewIrregular Cuts Basic Cutting TipsTable Tilt Workpiece InspectionTo tilt the table Guide Post Ripping To adjust guide postTo rip with the Model G0457 To crosscut with the Model G0457 CrosscuttingResawingTo resaw a workpiece Cutting CurvesTo complete a stacked cut Stacked CutsBlade Length Blade InformationBlade Width Tooth StyleBlade Care Tooth PitchBlade Breakage Most common causes of blade breakage areTo remove the blade Blade ChangesTo replace the blade Accessories H5408-Blade Tensioning Gauge Half-mask respirator with disposable Cartridge filtersG8983-Tilting Roller Stand G1928-Bandsaw HandbookG8984-Single Roller Stand G8985-5 Roller StandCleaning MaintenanceSchedule Unpainted Cast IronBlade Tension Leadscrew Guide PostTable Trunnions Redressing Rubber TiresTo redress the rubber tires Troubleshooting ServiceMotor & Electrical Adjust the feet on the bottom of the stand relocate Tensioning V-Belt Checking V-BeltTo check the V-belt Steps Tools Needed QtyTo replace the V-belt Replacing V-BeltCorrect blade lead Shimming Table Blade LeadSkewing your fence To shim the tableShifting Table Components and Hardware Needed Qty Wheel AlignmentTo check if your wheels are coplanar Coplanarity Gauge Wiring Safety Instructions Wiring110V Main Description Main Parts ListTrunnion Bracket Cast Iron Description ComponentsStand Rear of Machine LabelsComments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns Order Hours a DAY

G0457 specifications

The Grizzly G0457 is a versatile and robust woodworking tool designed to meet the needs of both amateur woodworkers and professional craftsmen. This cabinet-style bandsaw offers a blend of power, precision, and durability, making it an essential addition to any serious workshop.

One of the standout features of the G0457 is its powerful 2 HP motor, which provides ample strength to cut through a variety of materials, including hardwoods and softwoods. This motor is designed for consistent performance, minimizing the risk of stalling during operation. Furthermore, the bandsaw is equipped with a large cutting capacity, boasting a 14-inch resaw height and a 13-inch maximum cutting width, enabling users to tackle larger projects with ease.

The construction of the Grizzly G0457 is another key highlight. The machine features a solid cast iron frame that enhances stability and reduces vibrations during operation. This sturdy design contributes to improved accuracy, ensuring that cuts are clean and true. Furthermore, the oversized wheels are made of aluminum, allowing for smoother operation and a longer lifespan.

In terms of technology, the G0457 utilizes a precision-machined aluminum fence system. This system is designed for easy adjustments, providing users with the ability to make quick and accurate cuts. The bandsaw also includes a blade tension release, which simplifies blade changes and prolongs the lifespan of the blade itself. Additionally, the quick-release blade tension lever allows for easy adjustments, enhancing overall efficiency.

Safety features are also a priority in the design of the Grizzly G0457. It includes an easy-to-access power switch and a blade guard to protect users from potential injuries. The adjustable upper and lower blade guides ensure optimal performance and safety during operation.

The G0457 is also designed with convenience in mind. It includes a built-in dust port to help maintain a clean workspace. This feature minimizes dust accumulation, promoting a healthier environment and improving visibility while cutting.

In summary, the Grizzly G0457 bandsaw is a powerful and reliable tool that combines innovative features, robust construction, and user-friendly design. Whether you are ripping boards, resawing, or making intricate cuts, the G0457 stands out as a reliable choice for anyone serious about woodworking. Its attention to detail, performance capabilities, and safety features make it an invaluable asset in any workshop.