Bard WH-301, WH361 Start UP, Important Installer Note, Crankcase Heaters, Service Hints

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START UP

IMPORTANT INSTALLER NOTE

For improved start-up performance, wash the indoor coil with a dishwashing detergent.

CRANKCASE HEATERS

All units are provided with some form of compressor crankcase heat.

All single and three phase models have an insertion well-type heater located in the lower section of the compressor housing. This is a self-regulating type heater that draws only enough power to maintain the compressor at a safe temperature.

Some form of crankcase heat is essential to prevent liquid refrigerant from migrating to the compressor, causing oil pump out on compressor start up and possible valve failure due to compressing a liquid.

The decal in Figure 15 is affixed to all outdoor units detailing start up procedure. This is very important. Please read carefully.

SERVICE HINTS

1.Caution owner/operator to maintain clean air filters at all times. Also, not to needlessly close off supply and return air registers. This reduces airflow through the system, which shortens equipment service life as well as increasing operating costs.

2.Switching to heating cycle at 75°F or higher outside temperature may cause a nuisance trip of the remote reset high pressure switch. Turn thermostat off then on to reset the high pressure switch.

3.The heat pump wall thermostats perform multiple functions. Be sure that all function switches are correctly set for the desired operating mode before trying to diagnose any reported service problems.

4.Check all power fuses or circuit breakers to be sure they are the correct rating.

5.Periodic cleaning of the outdoor coil to permit full and unrestricted airflow circulation is essential.

SEQUENCE OF OPERATION

COOLING – Circuit R-Y makes at thermostat pulling in compressor contactor, starting the compressor and outdoor motor. The G (indoor motor) circuit is automatically completed on any call for cooling operation or can be energized by manual fan switch on subbase for constant air circulation.

FIGURE 15

START UP LABEL

IMPORTANT

THESE PROCEDURES MUST BE FOLLOWED AT INITIAL START UP AND AT ANY TIME POWER HAS BEEN REMOVED FOR 12 HOURS OR LONGER.

TO PREVENT COMPRESSOR DAMAGE WHICHMAYRESULTFROMTHEPRESENCE OF LIQUID REFRIGERANT IN THE COMPRESSOR CRANKCASE:

1. Make certain the room thermostat is in the "off" position (the compressor is not to operate).

2.Apply power by closing the system disconnect switch. This energizes the compressor heater which evaporates the liquid refrigerant in the crankcase.

3.Allow 4 hours or 60 minutes per poind of refrigerant in the system as noted on the unit rating plate, whichever is greater.

4.After properly elapsed time, the thermostat may be set to operate the compressor.

5.Except as required for safety while servicing. Do not open system

disconnect switch.

7961-061

HEATING – A 24V solenoid coil on reversing valve controls heating cycle operation. Two thermostat options, one allowing “Auto” changeover from cycle to cycle and the other constantly energizing solenoid coil during heating season and thus eliminating pressure equalization noise except during defrost, are to be used. On “Auto” option, a circuit is completed from R-W1 and R-Y on each heating “on” cycle, energizing reversing valve solenoid and pulling in compressor contactor starting compressor and outdoor motor. R-G also make starting indoor blower motor. Heat pump heating cycle now in operation. The second option has no “Auto” changeover position, but instead energizes the reversing valve solenoid constantly whenever the system switch on subbase is placed in “Heat” position, the “B” terminal being constantly energized from R. A thermostat demand for heat completes R-Y circuit pulling in compressor contactor starting compressor and outdoor motor.

R-G make starting indoor blower motor.

Manual

2100-193O

Page

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Contents Wall Mounted Installation Packaged Heat Pump Instructions Models WH301, WH361Contents Getting Other Information and Publications For More INFORMATION, Contact These PublishersWall Mount General Information Heat Pump Wall Mount Model NomenclatureShipping Damage GeneralElectric Heat Table BTUFront View Side View Back View Electrical Specifications CKT a CKT BFresh AIR Damper Assembly FiltersFresh AIR Intake Condensate DrainInstallation Instructions Wall Mounting InformationMounting the Unit TOP Outlet onlyMounting Instructions Electric Heat Clearance Manual WALL-MOUNTING Instructions Common WALL-MOUNTING Installations Wiring Main Power Wiring LOW Voltage WiringLOW Voltage Connections Operating Voltage RangeLOW Voltage Wiring Thermostat Wire Size Compressor Cutoff Thermostat Wiring Optional Outdoor Thermostat ApplicationsElectric Heat HOLD-OFF Wiring 4 & 10KW 1 PH 6 & 9KW 3 PH Electric Heat HOLD-OFF See Figures 13Thermostat Predominate Features Wall ThermostatImportant Installer Note Service HintsStart UP Crankcase HeatersDefrost Control Board Pressure Service PortsDefrost Cycle Troubleshooting TroubleshootingSolid State Heat Pump Control Troubleshooting Procedure Checking Temperature Sensor Outside Unit Circuit Temperature F VS. Resistance R of Temperature SensorRefrigerant Charge FAN Blade Setting DimensionsRemoval of FAN Shroud Cooling Pressure PSI Outdoor Temperature F Heating Pressure PSI Outdoor Temperature FOptional Accessories WH301-A WH301-B WH301-C WH361-A WH361-B WH361-C