Woodstock W1754 owner manual Cutting

Page 43

W1754 20" Planer With Mobile Base

Cutting

PROBLEM

 

POSSIBLE CAUSE

 

CORRECTIVE ACTION

Excessive snipe (gouge in

1.

One or both of the bed rollers are

1.

Lower the bed rollers (Page 20).

the end of the board that

 

set too high.

 

 

is uneven with the rest of

2.

Outfeed extension slopes down or

2.

Shim the outfeed extension wing level with the main

the cut).

 

is not level with the main table.

 

table.

 

 

 

Note: A small amount of

3.

Chipbreaker or pressure bar set too

3.

Raise the height of the chipbreaker or pressure bar

snipe is inevitable with all

 

low.

 

(Page 31).

types of planers. The key

4.

Workpiece is not supported as it

4.

Hold the workpiece up slightly as it leaves the

is minimizing it as much as

 

leaves the planer.

 

outfeed end of the planer.

possible.

 

 

 

 

 

 

 

 

 

Workpiece stops/slows in

1. Taking too heavy of a cut.

1. Take a lighter cut.

the middle of the cut.

2.

One or both of the bed rollers are

2.

Lower/raise the bed rollers (Page 20).

 

 

set too low or too high.

 

 

 

3.

Chipbreaker or pressure bar set too

3.

Raise the height of the chipbreaker or pressure bar

 

 

low.

 

(Page 31).

 

4.

Feed rollers set too low or too

4.

Adjust the feed rollers to the correct height (Page

 

 

high.

 

31)

5.Table not parallel with headstock. 5. Adjust the table so it is parallel to the headstock.

6.Pitch and glue build up on planer 6. Clean the internal cutterhead components with a

 

 

 

 

components.

 

pitch/resin dissolving solvent.

 

 

 

 

Chipping (consistent pat- 1.

Knots or conflicting grain direction

1.

Inspect workpiece for knots and grain direction; only

tern).

 

 

 

in wood.

 

use clean stock.

 

 

 

2.

Nicked or chipped knife.

2.

Replace the affected knife (Page 27).

 

 

 

3.

Feeding workpiece too fast.

3.

Slow down the feed rate (Page 19).

 

 

 

4.

Taking too deep of a cut.

4.

Take a smaller depth of cut. (Always reduce cutting

 

 

 

 

 

 

depth when surface planing or working with hard

 

 

 

 

 

 

woods.)

 

 

 

5.

Misaligned chipbreaker.

5.

Adjust both sides of the chipbreaker to the correct

 

 

 

 

 

 

height (Page 35).

Fuzzy grain.

 

1.

Wood may have high moisture con-

1.

Check moisture content and allow to dry if moisture

 

 

 

 

tent or surface wetness.

 

is too high.

 

 

 

2.

Dull knives.

2.

Rotate/replace the knives (Page 27) or have them

 

 

 

 

 

 

professionally sharpened.

 

 

 

 

 

Long lines or ridges that

1.

Nicked or chipped knife(s).

1.

Replace the knives (Page 27) or have them profes-

run along the length of the

 

 

 

sionally sharpened.

board

 

 

 

 

 

 

Uneven knife marks, wavy

1.

Feeding workpiece too fast.

1.

Slow down the feed rate.

surface,

or

chatter marks

2.

Chipbreaker or pressure bar set

2.

Adjust the height of the chipbreaker or pressure bar

across

the

face of the

 

unevenly.

 

(Page 31).

board.

 

 

 

 

 

 

3.

Knives not installed evenly.

3.

Adjust the knives with the knife gauge (Page 27).

 

 

 

 

 

 

4.

Worn cutterhead bearings.

4.

Replace cutterhead bearings.

Glossy surface.

1.

Knives are dull.

1.

Rotate/replace the knives (Page 27) or have them

 

 

 

 

 

 

professionally sharpened.

 

 

 

2.

Feed rate too slow.

2.

Increase the feed rate (Page 19).

 

 

 

3.

Cutting depth too shallow.

3.

Increase the depth of cut.

Chip Marks (inconsistent

1.

Chips aren't being properly expelled

1.

Use a dust collection system; adjust the chip

pattern).

 

 

from the cutterhead.

 

deflector in or out depending on your setup (Page

 

 

 

 

 

 

35).

-41-

SERVICE

Image 43
Contents Planer with Mobile Base Page Contents Woodstock Technical Support IntroductionIntroduction Controls and Features Standard Safety Instructions SafetyAlways Lock Mobile Bases Before Operating Machinery Additional Safety Instructions for Planers Electrical Electrical Specifications220V Operation Inventory SetupItems Needed for Setup UnpackingLifting Planer Machine PlacementHardware and Tools Not Shown These items are coated and must be cleaned Cleaning MachineExtension wing fasteners Leveling controls Extension WingsTo install the caster and foot pedal, do these steps To install the handwheel, do these stepsHandwheel, Dust Hood Caster Gearbox Oil Level Connecting to PowerTo check the gearbox oil level, do these steps To perform a test run, do these steps Test RunTighten V-Belts Recommended AdjustmentsBasic steps of operating the planer are as follows OperationsGeneral Basic OperationOperation Tips Feed control knob positions Feed SpeedTo adjust the bed rollers, do these steps Adjustment Height Range 002-0.020Bed Rollers Planer Accessories AccessoriesOperations Cleaning MaintenanceMaintenance Schedule Belts To adjust/replace the V-belts, do these stepsPulley Alignment on Lubrication Inspecting Knives ServiceTo inspect the knives, do these steps To set the knives, do these steps Setting/Replacing KnivesChain Tension To adjust the chain tension, do these stepsMaximum Allowable Tolerances Table ParallelismTable micro-adjustment screws To adjust the table parallelism, do these stepsDistance Below Knife Edge at *BDC Rollers, Breaker Pressure Bar HeightsLocation Service Spring Tension To adjust roller spring tension, do these stepsLoosen the chip deflector mounting bolts see Figure Scale CalibrationTo calibrate the scale, do these steps Anti-kickback fingers Anti-Kickback FingersExample of checking belt Alignment Pulley AlignmentMotor junction box W1754 Electrical ComponentsW1754 20 Planer With Mobile Base Problem Possible Cause Corrective Action TroubleshootingCutting Headstock Assembly Parts Breakdown PART# Description Headstock Assembly Parts ListCutterheadpulley Gearbox Parts Breakdown Gearbox Parts List Base Breakdown Base Parts List Table Breakdown & List Columns Breakdown Columns Parts List Labels & Cosmetic Parts Warranty Page Comments Warranty RegistrationBOX BELLINGHAM, WA