Emerson Figure i manual Troubleshooting, Problem Cause Remedy

Page 35

Troubleshooting

5.0TROUBLESHOOTING

Table 23 Troubleshooting

Problem

Cause

Remedy

 

No power to unit

Check voltage at input terminal block.

 

 

Check for 24VAC ±2VAC at control connections 1 & 2. If

 

 

no voltage, check control setting requires cooling. If there

Unit will not start

Compressor contactor not pulling in

is voltage, lockout relay may be energized. Check for

 

24VAC at control connections 2 & 3. If there is voltage,

 

 

see compressor high-discharge pressure/lockout relay.

 

Control voltage circuit breaker (at

 

 

transformer in evaporator module)

Locate short and reset circuit breaker.

 

open

 

 

Short cycle prevention control

Control software delays compressor 3 minutes from stop

 

to start.

 

 

 

 

Check for 24VAC ±2VAC at control connections 2 & 3.

 

Compressor high discharge

Remove 24VAC signal at Connection 2 by turning indoor

 

unit control off, then back on, or by raising the setpoint to

 

pressure/ lockout relay

 

remove the cab for cooling, then resetting to re-establish

 

 

 

 

operation.

High discharge

Insufficient air flow across

Check fan operation. Remove debris from coil and air

condenser coil

inlets.

pressure

High refrigerant charge

Check refrigerant charge.

 

Low discharge pressure

Faulty head pressure control valve

Replace if defective.

Compressor rotation in reverse

Check for proper power phase wiring to unit and to

 

direction

compressor motor.

 

Insufficient refrigerant in system

Check for leaks; repair and add refrigerant.

Low suction pressure /

Plugged filter drier

Replace filter drier.

 

Reset expansion valve for 10-15°F (5.6 to 8.4°C)

compressor cycling

Improper superheat adjustment

superheat at evaporator.

 

 

 

Defective liquid line solenoid valve

Check valve and coil; replace if necessary.

 

Defective liquid line solenoid valve

Check valve and coil; replace if necessary.

 

Plugged filter drier

Check pressure drop across filter drier. Replace filter

Low compressor

drier.

 

capacity/ no cooling

 

Check for normal system operating pressures. Refer to

 

Low refrigerant charge

abnormal pressure causes if applicable. Check for leaks.

 

Proper refrigerant charge is very important at low ambient

 

 

 

 

operation.

 

Loose compressor or piping

Tighten clamps.

Compressor noisy

support

 

Compressor rotation in reverse

Check for proper power phase wiring to unit and to

 

 

direction

compressor motor.

Pipe Rattle

Loose pipe connections

Check pipe connections.

Compressor running hot

Compression ratio too high

Check for normal system operating pressures. Refer to

abnormal pressure causes if applicable.

 

 

 

High discharge pressure

Check for blocked condenser fan or coil.

 

High suction temperature

Check expansion valve and hot gas bypass valve setting.

Compressor motor

Check liquid quenching valve operation.

 

protectors tripping or

 

 

Loose power or control circuit

Check all power and control circuit connections.

cycling

wiring connection

 

 

Defective motor

Check for motor ground or short. Replace compressor if

 

either condition is found.

 

 

 

Low line voltage

Check line voltage and determine location of voltage drop.

Compressor cycles on

Compressor motor defective

Check for motor winding short or ground.

locked rotor

 

 

Single phasing

Check voltage across all 3 legs at contactor. Correct

 

source of problem.

 

 

 

Check control panel for welded

 

Motor burnout

contactor contacts or welded

Replace defective components.

 

overload contacts.

 

31

Image 35
Contents Liebert Prop Fan Condensing Unit = 380/415-3ph-50Hz Example PFH037A-PL7Table of Contents Figures Optional Equipment Prop Fan Condensing UnitsLocation Considerations Equipment InspectionCabinet and floor planning data, horizontal air discharge Dimensional DataNet Weight Model Numbers Dimensional Data, in. mm Lb. kg 60Hz 50HzFootprint Dimensions Wall Mounting Electrical and piping connections, horizontal air discharge Piping and Electrical ConnectionsPFH096A- L 152General piping arrangement Top Air Discharge Models Electrical field connections, 1- to 5-ton unitsElectrical field connections, 8-ton units Single-phase, 1-3 ton model schematic, typical Three-phase, 3-5 ton model schematic, typical Three-phase, 8 ton model schematic, typical Piping for Elevation Differences between PFH and Evaporator Piping ConsiderationsEquivalent lengths for various pipe fittings, ft m EvaporatorCondensing Unit Line Size Length Charge R-407C Ft. m Lb-oz kg Pre-Charged Line SetsField-Fabricated Line Sets Refrigerant charge in Liebert pre-charged R-407C line setsRecommended line sizes, OD Cu Liebert PFH unit charge levels and coupling sizeLine Size OD Cu Coupling Size Torque, lb-ft. N-m Installation of Piping to UnitsPiping connection sizes and torque Line charges refrigerant per 100 ft m of Type L copper tubeRemove Existing Condensing Unit Filter Drier Selection and InstallationInstall the New Condensing Unit Evaporator Charge R-407C Indoor Unit Models Oz kg General System Charge RequirementsEvaporator Charge Levels Electrical Connections Low-Voltage Control Wire ConnectionsLow-Voltage Control Wire Sizing Electrical data-High ambient models 105F/41C 60Hz Nominal Input Voltage- Phase Capacity ElectricalNominal Input Voltage-Phase Capacity Electrical Electrical DataElectrical data-High ambient models 105F/41C 50Hz Electrical data-Quiet-Line models 95F/35C 60HzElectrical data Quiet-Line models 95F/35C 50Hz Checklist for Completed InstallationLiebert Lee-Temp Flood Back Head Pressure Control CompressorHigh Head Pressure Operation AdjustmentHot Gas Bypass Hot gas bypass diagram Mechanical Failure GeneralCompressor Failure Electrical Failure-BurnoutCompressor Replacement Model Numbers 407C 60 Hz 50 Hz Oz kg Field Charge VerificationField verification charge Problem Cause Remedy TroubleshootingEtwo Single-Phase&Three-Phase UPS Environmental SystemsWeb Site Monitoring Uni