Emerson Figure i manual Field Charge Verification, Field verification charge

Page 34

Maintenance

4.4Field Charge Verification

An integral sightglass is provided with the receiver to assist in field charge verification. During charge verification set the control temperature down to keep the system running. If the system is equipped with hot gas bypass, de-energize it by removing power from the hot gas solenoid valve coil. To remove power, disconnect the solenoid leads from the unit contactor in the electric box (refer to specific unit schematic; reference Figures 7 through 10). When charge verification has been com- pleted, replace and secure all wire connections and covers.

During operation at design ambients (95 or 105°F; 35 or 41°C) the charge level will be above the sight- glass in the receiver. If levels are below the sightglass an undercharge condition is likely. If levels are above the sightglass and higher discharge pressures than normal are observed an overcharge condi- tion may be likely. However, verify that other high discharge pressure causes such as dirty coil and restricted airflow are not responsible before removing charge.

At temperatures below design ambient, refrigerant backs into the condenser coil and the level in the receiver will drop below the sightglass. If you are trying to verify charge level at lower ambients, block the condenser coil to maintain 230 psig (1585 kPa) discharge pressure to ensure the head pressure con- trol valve is closed. At these conditions the charge level should be above the sightglass in the receiver.

NOTE

The 5-ton high ambient, 5-ton Quiet-Line and 8-ton models consist of two condenser coils and two receivers. When restricting airflow on these units, the coils should be blocked off proportionally. If one coil is restricted significantly more than the other, liquid can remain in the restricted coil causing lower levels in the receivers. The receiver liquid level should be above the sightglasses in both receivers. There may be some variation in charge level between the two receiver sightglasses due to piping and assembly variations. When adding charge, determine which receiver level is lower and use that sightglass to gauge charge level.

NOTE

If no level is visible in the sightglass, add charge until the level is in the middle of the sightglass. Check the discharge pressure during this procedure and adjust coil restrictions to maintain 230 psig (1585 kPa). Once the charge is in the middle of the sightglass, add additional system charge per Table 22. After charging, unblock the coil and allow the unit to operate normally. After conditions have stabilized, restrict the coil if required to maintain 230 psig (1585 kPa) discharge pressure and verify that the charge level is above the sightglass.

Table 22 Field verification charge

Model Numbers

R-407C

 

 

 

60 Hz

50 Hz

oz (kg)

 

 

 

PFH014A-_L

PFH013A-_L

 

 

 

 

PFH020A-_L

PFH019A-_L

4 (0.11)

 

 

 

PFH027A-_L

PFH026A-_L

 

 

 

 

PFH027A-_H

PFH026A-_H

 

 

 

 

PFHZ27A-_L

PFHZ26A-_L

18 (0.51)

 

 

PFH037A-_L

PFH036A-_L

 

 

 

 

PFH042A-_L

PFH041A-_L

 

 

 

 

PFH037A-_H

PFH036A-_H

 

 

 

 

PFHZ37A-_L

PFHZ36A-_L

8 (0.23)

 

 

PFH042A-_H

PFH041A-_H

 

 

 

 

PFHZ42A-_L

PFHZ41A-_L

 

 

 

 

PFH067A-_L

PFH066A-_L

18 (0.51)

 

 

 

PFH067A-_H

PFH066A-_H

50 (1.42)

 

 

PFHZ67A-_L

PFHZ66A-_L

 

 

 

 

PFH096A-_L

PFH095A-_L

 

3-ton circuit

3-ton circuit

18 (0.51)

5-ton circuit

5-ton circuit

18 (0.51)

30

Image 34
Contents Liebert Prop Fan Condensing Unit Example PFH037A-PL7 = 380/415-3ph-50HzTable of Contents Figures Prop Fan Condensing Units Optional EquipmentEquipment Inspection Location ConsiderationsModel Numbers Dimensional Data, in. mm Lb. kg 60Hz 50Hz Dimensional DataNet Weight Cabinet and floor planning data, horizontal air dischargeFootprint Dimensions Wall Mounting Piping and Electrical Connections Electrical and piping connections, horizontal air discharge152 PFH096A- LGeneral piping arrangement Electrical field connections, 1- to 5-ton units Top Air Discharge ModelsElectrical field connections, 8-ton units Single-phase, 1-3 ton model schematic, typical Three-phase, 3-5 ton model schematic, typical Three-phase, 8 ton model schematic, typical Piping Considerations Piping for Elevation Differences between PFH and EvaporatorCondensing Unit EvaporatorEquivalent lengths for various pipe fittings, ft m Refrigerant charge in Liebert pre-charged R-407C line sets Pre-Charged Line SetsField-Fabricated Line Sets Line Size Length Charge R-407C Ft. m Lb-oz kgLiebert PFH unit charge levels and coupling size Recommended line sizes, OD CuLine charges refrigerant per 100 ft m of Type L copper tube Installation of Piping to UnitsPiping connection sizes and torque Line Size OD Cu Coupling Size Torque, lb-ft. N-mInstall the New Condensing Unit Filter Drier Selection and InstallationRemove Existing Condensing Unit Evaporator Charge Levels General System Charge RequirementsEvaporator Charge R-407C Indoor Unit Models Oz kg Low-Voltage Control Wire Sizing Low-Voltage Control Wire ConnectionsElectrical Connections Electrical Data Nominal Input Voltage- Phase Capacity ElectricalNominal Input Voltage-Phase Capacity Electrical Electrical data-High ambient models 105F/41C 60HzElectrical data-Quiet-Line models 95F/35C 60Hz Electrical data-High ambient models 105F/41C 50HzChecklist for Completed Installation Electrical data Quiet-Line models 95F/35C 50HzHigh Head Pressure CompressorLiebert Lee-Temp Flood Back Head Pressure Control Hot Gas Bypass AdjustmentOperation Hot gas bypass diagram Electrical Failure-Burnout GeneralCompressor Failure Mechanical FailureCompressor Replacement Field verification charge Field Charge VerificationModel Numbers 407C 60 Hz 50 Hz Oz kg Troubleshooting Problem Cause RemedyUni Single-Phase&Three-Phase UPS Environmental SystemsWeb Site Monitoring Etwo