Emerson Figure i manual Hot Gas Bypass, Operation, Adjustment

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Operation

3.4Hot Gas Bypass

3.4.1Operation

When applying hot gas bypass with split system condensing units, bypassing discharge gas to the compressor suction line offers more flexibility than conventional hot gas bypass to the evaporator unit.

The hot gas bypass valve is installed between the compressor discharge piping and suction piping, bypassing the condenser and evaporator coils. The discharge gas mixes with the suction gas, raising the suction temperature and pressure and decreasing the mass flow through the evaporator. The higher suction temperatures could cause compressor overheating, therefore a separate liquid quench- ing valve is provided to mix refrigerant from the system liquid line with the discharge gas before mix- ing with the suction gas entering the compressor. (Refer to Figure 13).

During normal operation, when the evaporator is under full load the hot gas bypass equalizer pres- sure will remain high enough to keep the valve port closed. If the evaporator load decreases the evap- orator temperature and pressure will drop. When the suction pressure reduces below the hot gas bypass valve setting, the hot gas bypass valve opens, diverting some of the refrigerant flow back to the compressor suction. The liquid quenching valve bulb senses this increased superheat and opens, allowing liquid refrigerant to mix with the discharge gas, desuperheating it.

Proper mixing of the three refrigerant paths ensures stable operation and system performance. The liquid quenching valve bulb must be located downstream of all these connections to control superheat at the compressor inlet. Superheat settings for the liquid quenching valve are chosen to maintain con- sistency with the system expansion valve. During hot gas bypass operation higher superheats,

50-60°F (10-15°C), may be observed at the compressor. The liquid-quenching valve is internally equalized and superheat is not adjustable.

To aid in lubricating the compressor, the hot gas bypass solenoid is delayed for 30 seconds on the ini- tial call for cooling and de-energized for 30 seconds during every 60 minutes of continuous operation.

3.4.2Adjustment

Upon deciding what evaporator temperature is desired, the following procedure should be used to adjust the hot gas bypass valve:

1.Install the suction and discharge pressure gauge.

2.Adjust temperature setpoint to call for cooling so that the refrigeration compressor will run continuously.

3.Remove the TOP adjusting nut from the valve.

4.Insert an Allen wrench in the brass hole at top of valve in adjusting port and turn clockwise if a higher evaporator temperature is required. Adjust no more than 1/4 turn at a time. Let the system stabilize for 15 minutes before determining if additional adjustments are necessary.

5.After obtaining the suction pressure required, reinstall cap tightly making sure there are no leaks.

6.Let the system operate for approximately 10 to 15 minutes to make sure the suction pressure is within the range desired.

7.There may be a variation of approximately 3 to 6 PSIG (21 to 41 kPa) on the evaporator due to the differential on the hot gas bypass.

8.Return temperature setpoint to the desired setting.

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Contents Liebert Prop Fan Condensing Unit Example PFH037A-PL7 = 380/415-3ph-50HzTable of Contents Figures Prop Fan Condensing Units Optional EquipmentEquipment Inspection Location ConsiderationsModel Numbers Dimensional Data, in. mm Lb. kg 60Hz 50Hz Dimensional DataNet Weight Cabinet and floor planning data, horizontal air dischargeFootprint Dimensions Wall Mounting Piping and Electrical Connections Electrical and piping connections, horizontal air discharge152 PFH096A- LGeneral piping arrangement Electrical field connections, 1- to 5-ton units Top Air Discharge ModelsElectrical field connections, 8-ton units Single-phase, 1-3 ton model schematic, typical Three-phase, 3-5 ton model schematic, typical Three-phase, 8 ton model schematic, typical Piping Considerations Piping for Elevation Differences between PFH and EvaporatorEvaporator Condensing UnitEquivalent lengths for various pipe fittings, ft m Refrigerant charge in Liebert pre-charged R-407C line sets Pre-Charged Line SetsField-Fabricated Line Sets Line Size Length Charge R-407C Ft. m Lb-oz kgLiebert PFH unit charge levels and coupling size Recommended line sizes, OD CuLine charges refrigerant per 100 ft m of Type L copper tube Installation of Piping to UnitsPiping connection sizes and torque Line Size OD Cu Coupling Size Torque, lb-ft. N-mFilter Drier Selection and Installation Install the New Condensing UnitRemove Existing Condensing Unit General System Charge Requirements Evaporator Charge LevelsEvaporator Charge R-407C Indoor Unit Models Oz kg Low-Voltage Control Wire Connections Low-Voltage Control Wire SizingElectrical Connections Electrical Data Nominal Input Voltage- Phase Capacity ElectricalNominal Input Voltage-Phase Capacity Electrical Electrical data-High ambient models 105F/41C 60HzElectrical data-Quiet-Line models 95F/35C 60Hz Electrical data-High ambient models 105F/41C 50HzChecklist for Completed Installation Electrical data Quiet-Line models 95F/35C 50HzCompressor High Head PressureLiebert Lee-Temp Flood Back Head Pressure Control Adjustment Hot Gas BypassOperation Hot gas bypass diagram Electrical Failure-Burnout GeneralCompressor Failure Mechanical FailureCompressor Replacement Field Charge Verification Field verification chargeModel Numbers 407C 60 Hz 50 Hz Oz kg Troubleshooting Problem Cause RemedyUni Single-Phase&Three-Phase UPS Environmental SystemsWeb Site Monitoring Etwo
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