
General
 WARNING: For your own safety, turn switch “Off” and remove plug from power source outlet before trouble shoot- ing your band saw.
Trouble | 
  | Probable Cause  | 
  | Remedy  | 
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Blade does not run in the  | 1.  | Not tracking properly.  | 1.  | Adjust tracking, see Assembly Section, “Adjusting  | 
approximate center of the  | 
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  | Blade Tracking” section.  | 
upper wheel.  | 
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Band Saw slows down when  | 1.  | Belt too loose.  | 1.  | Adjust belt tension, see “Assembly” section, “Mount-  | 
cutting  | 
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  | ing the Motor”.  | 
  | 2.  | Cutting too small a radius.  | 2.  | Stop feeding, and back up the material slightly, until  | 
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  | the band saw speeds up.  | 
  | 3.  | Dull blade.  | 3.  | Replace blade.  | 
  | 4.  | Overloading motor.  | 4.  | Slow down, trying to cut too fast.  | 
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Blades breaking  | 1.  | Too much tension on  | 1.  | Adjust tension. See “Getting to Know Your Band  | 
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  | blade.  | 
  | Saw”.  | 
  | 2.  | Kink in blade caused cut-  | 2. Use correct cutting technique. See “Basic Saw Oper-  | |
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  | ting too small a radius or  | 
  | ation” section.  | 
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  | turning the material too  | 
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  | fast when cutting.  | 
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Blade dulls too quickly.  | 1.  | Blade guides set too close  | 1.  | Adjust upper and lower blades guides. See “Assem-  | 
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  | to teeth.  | 
  | bly” section “Installing the blade”.  | 
  | 2.  | Cutting incorrect material  | 
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Band saw vibrates.  | 1.  | Too much tension on  | 1.  | Adjust according to “Mounting the Motor” section.  | 
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  | motor belt  | 
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Wiring Diagram
Motor Junction Box
1 3  | 2 4  | 
White Black
Green
120V Power
Cord
120V Wiring
Wire Nut
Motor Junction Box
3
2
1 4
Black
Wire
WhiteNut
Green
120V Power
Cord
240V Wiring
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