Hobart 3225DX manual Auxiliary Power, Engine, Maximum see Section, With automatic idle option only

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B. Auxiliary Power

Trouble

Remedy

 

 

No output at auxiliary power

Reset circuit breaker CB1 and/or CB2 (see Section 6-1 or 6-2).

receptacles.

 

 

 

 

Disconnect equipment from auxiliary power receptacles during start-up.

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings, and field excitation circuit.

 

 

Low or high output at auxiliary power

Check engine speed, and adjust if necessary (see Section 7-5).

receptacles.

 

 

 

Low output at optional auxiliary power

Check engine speed, and adjust if necessary (see Section 7-5).

junction box.

 

 

 

 

If optional remote device is being used, set A/V Control switch in Remote position and remote device at

 

maximum (see Section 5-3).

 

 

 

If optional remote device not being used, set A/V Control switch in Panel position (see Section 5-3).

 

 

 

Check and replace fuses F1, F2, and/or F3, if necessary (see Section 7-3).

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings.

 

 

No output from optional auxiliary power

Check connections to auxiliary power plant (see Section 7-3).

plant; weld output and standard auxiliary

 

power receptacle output okay.

 

 

 

 

Check fuses F1, F2, and F3 and replace if necessary (see Section 7-3).

 

 

C. Engine

Trouble

Remedy

 

 

Engine does not start.

Check fuel level. Open fuel valve (see Section 4-5).

 

 

 

Check optional Magnetic Shutdown switch fuse F and replace if open (see Section 7-6).

 

 

 

Check battery and replace if necessary.

 

 

 

Check connections to Engine Control switch.

 

 

 

Check oil level. Optional automatic shutdown system stops engine if oil pressure gets too low or oil

 

temperature gets too high.

 

 

 

See engine manual.

 

 

 

Have Factory Authorized Service Agent check engine charging system.

 

 

Engine suddenly stops.

Check oil level. Optional automatic shutdown system stops engine if oil pressure gets too low or oil

 

temperature gets too high.

 

 

 

Check optional Magnetic Shutdown switch fuse F and replace if open (see Section 7-6).

 

 

Engine slowly stopped; unable to restart

Check fuel level. Open fuel valve (see Section 4-5).

engine.

 

 

 

Engine does not stop when Engine Con-

Use manual shutoff lever to stop engine (see Section 5-1). Check connections to Engine Control switch.

trol switch is placed in Off position.

Have Factory Authorized Service Agent check engine fuel solenoid.

 

 

Engine remains at idle speed when

Have Factory Authorized Service Agent check Engine Control switch and idle module.

Engine Control switch is placed in Run/

 

Idle position and an arc is struck (models

 

with automatic idle option only.)

 

 

 

Engine will not run at idle speed. (models

Check throttle solenoid fuse F4, and replace if open (see Section 7-6).

with automatic idle option only.)

 

 

 

 

Have Factory Authorized Service Agent check Engine Control switch and idle module.

 

 

Battery discharges between uses.

Make sure Engine Control switch is in Off position when unit is shut down.

 

 

 

Clean battery, terminals, and posts with baking soda and water solution; rinse with clear water.

 

 

 

Periodically recharge battery (approximately every three months).

 

 

 

Replace battery.

 

 

Engine uses oil during run-in period;

Dry engine (see Section 9).

wetstacking occurs.

 

 

 

 

See engine manual.

 

 

OM-130 098 Page 32

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Contents OM-130 ProcessesVisit our website at AugustFrom Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions DefinitionsSpecifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Warranty Minutes Welding Minutes Resting Fuel ConsumptionDuty Cycle And Overheating 40% Duty Cycle At 400 AmperesAC Auxiliary Power Volt-Ampere CurvesOptional AC Power Plant Curves Installation Installing Welding GeneratorInstalling Muffler Pipe Activating The Dry Charge Battery Do not overfill battery cellsVent Caps For 12 MinutesConnecting The Battery Engine Prestart ChecksConnect Negative Cable Last FullInstalling Ether Cylinder Optional Ether Starting Aid Connecting To Weld Output TerminalsPut cap on fitting when cylinder is removed Selecting Weld Cable Sizes 100 ft 30 m Or Less10 100% Duty Cycle OM-130 098 Operating the Welding Generator Controls See SectionDescription Of Front Panel Controls See Section Remote A/V ControlOperating Auxiliary Equipment Volt And 240 Volt Duplex ReceptaclesOptional Auxiliary Power Receptacles Gfci Receptacle OptionAustralian, British, And South African Receptacle Options Connecting Optional Auxiliary Power Plant Maintenance and Troubleshooting Maintenance Label Servicing Air Cleaner To clean air filterStop engine HoseServicing Fuel And Lubrication Systems To change oil and filterTo replace primary fuel filter Adjusting Engine Speed Standard ModelsModels With Automatic Idle Optional Overload Protection Servicing Optional Ether Starting Aid Full EmptyInspecting And Cleaning Optional Spark Arrestor TroubleshootingWelding Auxiliary Power Check connections to auxiliary power plant see SectionEngine Maximum see SectionElectrical Diagram Circuit Diagram For Welding GeneratorRUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Stop engine Do not touch hot exhaustBank/grid From flammablesRun-In Procedure Using Resistance Grid Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xPower Company Service Obtain and install correct switchSafety practices 120 Single-PhaseSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 118 117 116 11571Includes 113 114 11065 FIG Dia Part Description Quantity Mkgs 126 102 Optional Equipment Panel, Front w/Components Panel, Front w/Components -1 Item Generator 11 10Generator -1 Item 114 IncludesService SupportContact your Distributor for Hobart Welding ProductsCall

3225DX specifications

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