Hobart 3225DX manual Connecting Optional Auxiliary Power Plant, Tools Needed

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6-3. Connecting Optional Auxiliary Power Plant

10

9

93

91

90

92

11

1

F3

2

F2

3

F1

4

5

8

7

6

AC

Single

 

Three

Phase

 

Phase

Output

 

1

 

3

 

 

Volts

120/240

 

240

Amps

31

 

24

 

 

 

 

KVA/KW

7.5

 

10

Frequency

 

60 Hz

 

 

Engine Speed

1850 RPM

Max. Fuse Size

35 Amperes

 

 

 

 

Lead 42 connects to GROUND stud on front of unit.

Jumper 42 is connected to 90 at factory.

YStop engine.

YPower and weld outputs are live at the same time.

Disconnect or insulate unused cables.

.Have qualified person install according to circuit diagram and Auxiliary Power Guidelines (Section 10).

Remove junction box cover.

1Lead 93

2Lead 92

3Lead 91

4Lead 90 (Neutral)

5Lead 42 (Circuit Grounding Lead)

Lead 42 connects to front panel Ground stud.

6Grounding Terminal

7Jumper Lead 42

8Isolated Neutral Terminal

Jumper 42 is connected to lead 90 at factory. Jumper 42 may be dis- connected from neutral to meet applicable electrical codes.

9User Supplied Leads

10Load Terminals

Connect leads to terminals.

11 Fuses F1, F2, And F3

F1, F2, and F3 protect each load line from overload.

.Set Engine Control switch to Run when using auxiliary power.

Tools Needed:

Ref. S-188 059-A

OM-130 098 Page 24

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Contents OM-130 ProcessesVisit our website at AugustFrom Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions DefinitionsWeld, Power, And Engine Specifications SpecificationsDimensions, Weights, And Operating Angles Warranty Minutes Welding Minutes Resting Fuel ConsumptionDuty Cycle And Overheating 40% Duty Cycle At 400 AmperesAC Auxiliary Power Volt-Ampere CurvesOptional AC Power Plant Curves Installing Welding Generator InstallationInstalling Muffler Pipe Activating The Dry Charge Battery Do not overfill battery cellsVent Caps For 12 MinutesConnecting The Battery Engine Prestart ChecksConnect Negative Cable Last FullConnecting To Weld Output Terminals Installing Ether Cylinder Optional Ether Starting AidPut cap on fitting when cylinder is removed 100 ft 30 m Or Less Selecting Weld Cable Sizes10 100% Duty Cycle OM-130 098 Operating the Welding Generator Controls See SectionDescription Of Front Panel Controls See Section Remote A/V ControlOperating Auxiliary Equipment Volt And 240 Volt Duplex ReceptaclesGfci Receptacle Option Optional Auxiliary Power ReceptaclesAustralian, British, And South African Receptacle Options Connecting Optional Auxiliary Power Plant Maintenance and Troubleshooting Maintenance Label Servicing Air Cleaner To clean air filterStop engine HoseTo change oil and filter Servicing Fuel And Lubrication SystemsTo replace primary fuel filter Standard Models Adjusting Engine SpeedModels With Automatic Idle Optional Overload Protection Servicing Optional Ether Starting Aid Full EmptyTroubleshooting Inspecting And Cleaning Optional Spark ArrestorWelding Auxiliary Power Check connections to auxiliary power plant see SectionEngine Maximum see SectionElectrical Diagram Circuit Diagram For Welding GeneratorRUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Stop engine Do not touch hot exhaustBank/grid From flammablesRun-In Procedure Using Resistance Grid Selecting Equipment Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xPower Company Service Obtain and install correct switchSafety practices 120 Single-PhaseSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 118 117 116 11571Includes 113 114 11065 FIG Dia Part Description Quantity Mkgs 126 102 Optional Equipment Panel, Front w/Components Panel, Front w/Components -1 Item Generator 11 10Generator -1 Item 114 IncludesService SupportHobart Welding Products Contact your Distributor forCall

3225DX specifications

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