Hobart 3225DX Run-In Procedure Using Load Bank, Stop engine Do not touch hot exhaust, Bank/grid

Page 39

9-2. Run-In Procedure Using Load Bank

 

 

Y Stop engine.

 

 

 

Y Do not touch hot exhaust

 

 

 

pipe, engine parts, or load

 

 

 

bank/grid.

 

 

 

Y Keep exhaust and pipe away

 

 

 

from flammables.

 

 

 

1

Load Bank

 

 

 

Turn all load bank switches Off. If

 

 

needed, connect load bank to 115

 

 

volts ac wall receptacle or genera-

 

 

tor auxiliary power receptacle.

 

 

2

Welding Generator

 

 

 

Place A/V range switch in maxi-

 

 

mum position, A/V control in mini-

 

 

mum position, and Output Selector

 

 

switch (if present) in either DC

 

 

position.

 

 

4

3

Weld Cables

 

 

 

Connect load bank to generator

 

 

weld output terminals using proper

 

 

size weld cables with

correct

2

1

connectors. Observe

correct

polarity.

 

 

 

Start engine and run for several

 

 

minutes.

 

 

 

Set load bank switches and then

 

 

adjust generator A/V control so load

 

 

equals rated generator output (see

 

 

nameplate).

 

 

 

Check generator and load bank

 

 

meters after first five minutes then

 

 

every fifteen minutes to be sure

 

 

generator is loaded properly.

 

 

. Check oil level frequently dur-

 

 

 

ing run-in; add oil if needed.

 

3

After one hour (minimum) place A/V

 

control in minimum position, then

 

 

turn off load bank to remove load.

 

 

Run engine several minutes at no

 

 

load.

 

 

 

Y Stop engine and let cool.

 

 

4

Engine Exhaust Pipe

 

Repeat procedure if wetstacking is present.

S-0683

OM-130 098 Page 35

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Contents August OM-130Processes Visit our website atFrom Hobart to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions Symbols And DefinitionsSpecifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles 40% Duty Cycle At 400 Amperes Warranty Minutes Welding Minutes RestingFuel Consumption Duty Cycle And OverheatingVolt-Ampere Curves AC Auxiliary PowerOptional AC Power Plant Curves Installation Installing Welding GeneratorInstalling Muffler Pipe For 12 Minutes Activating The Dry Charge BatteryDo not overfill battery cells Vent CapsFull Connecting The BatteryEngine Prestart Checks Connect Negative Cable LastInstalling Ether Cylinder Optional Ether Starting Aid Connecting To Weld Output TerminalsPut cap on fitting when cylinder is removed Selecting Weld Cable Sizes 100 ft 30 m Or Less10 100% Duty Cycle OM-130 098 Controls See Section Operating the Welding GeneratorRemote A/V Control Description Of Front Panel Controls See SectionVolt And 240 Volt Duplex Receptacles Operating Auxiliary EquipmentOptional Auxiliary Power Receptacles Gfci Receptacle OptionAustralian, British, And South African Receptacle Options Connecting Optional Auxiliary Power Plant Maintenance and Troubleshooting Maintenance Label Hose Servicing Air CleanerTo clean air filter Stop engineServicing Fuel And Lubrication Systems To change oil and filterTo replace primary fuel filter Adjusting Engine Speed Standard ModelsModels With Automatic Idle Optional Full Empty Overload Protection Servicing Optional Ether Starting AidInspecting And Cleaning Optional Spark Arrestor TroubleshootingWelding Maximum see Section Auxiliary PowerCheck connections to auxiliary power plant see Section EngineCircuit Diagram For Welding Generator Electrical DiagramWetstacking RUN-IN ProcedureFrom flammables Run-In Procedure Using Load BankStop engine Do not touch hot exhaust Bank/gridRun-In Procedure Using Resistance Grid Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting Requirements120 Single-Phase Power Company ServiceObtain and install correct switch Safety practicesCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible110 Parts List118 117 116 115 71Includes 113 11465 FIG Dia Part Description Quantity Mkgs 126 102 Optional Equipment Panel, Front w/Components Panel, Front w/Components -1 Item 11 10 GeneratorGenerator -1 Item Includes 114Support ServiceContact your Distributor for Hobart Welding ProductsCall

3225DX specifications

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