Hobart Welding Products OM-4418, 210 597J manual SR1

Page 50

Item

Dia.

Part

 

 

 

 

No.

 

Mkgs.

No.

Description

Quantity

 

 

 

 

 

Figure 13-1. Main Assembly

 

 

 

 

 

 

 

. . .

1

. . . . RC2

141432

. . Rcpt, Str Dx Grd 2p3w 20a 125v *5−20r

. . . . . 1

. . .

2

. . . . RC1

224596

. . Rcpt, Str Dx Grd 2p3w 20a 250v *6−20r

. . . . . 1

. . . 3 . . . . . C1

218680

. . Capacitor, Elctlt 2000 Uf 200 Vdc Can 1.42 Dia

. . . . . 1

. . .

4

. . . .

. . . . . . . . . . .

494915

. . Clamp, Capacitor . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . .

5

. . . .

. . . . . . . . . . .

154408

. . Bushing, Snap−in Nyl

.562 Id X .875 Mtg Hole Cent

. . . . . 1

. . .

6

. . . .

SR1

035704

. . Rectifier, Integ Bridge 40 Amp 800v

. . . . . 1

. . .

7

. . . .

. . . . . . . . . .

+209659

. . Cover, Top

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . .

8

. . . .

. . . . . . . . . . .

233614

. . Label, Warning General Precautionary

. . . . . 1

. . .

9

. . . .

. . . . . . . . . . .

099255

. . Terminal, Pwr Output Neutral

. . . . . 2

. . . 10

. . . .

. . . . . . . . . . .

201553

. . Clip, Retaining Circuit Breaker

. . . . . 1

. . . 11

. . . .

. R1

218565

. . Rheostat, Ww 150. W

50. Ohm Frict Term

. . . . . 1

. . . 12

. . . .

AC-Z

210588

. . Reactor, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 13

. . . .

. . . . . . . . . . .

209339

. . Duct, Air

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 14

. . . .

. . . . . . . . . . .

209340

. . Seal, Air Duct

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 15

. . . .

. . . . . . . . . . .

225768

. . Engine, Gas Recoil Start

. . . . . 1

. . .

. . .

. . . .

. . . . . . . . . . .

067007

. . . . Spark Plug

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 0

. . .

. . .

. . . .

. . . . . . . . . . .

219540

. . . . Air Filter

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 0

. . .

. . .

. . . .

. . . . . . . . . . .

226023

. . . . Air Filter, Pre Cleaner

. . . . . 0

. . . 16

. . . .

. . . . . . . . . . .

. 211987

. . Bracket, Mtg Engine .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 17

. . . .

. . . . . . . . . . .

222658

. . Adapter, Engine

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 18

. . STATOR . . .

216096

. . Stator, Generator . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 19

. . . ROTOR . . . .

210572

. . Rotor, Generator (Includes)

. . . . . 1

. . .

. . .

. . . .

. . . . . . . . . . .

209004

. . . . Fan, Rotor Gen . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . .

. . .

. . . .

. . . . . . . . . . .

495154

. . . . Bearing, Ball Radial

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 20

. . . .

. . . . . . . . . . .

495349

. . Screw, 250−20 Hwh .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 4

. . . 21

. . . .

. . . . . . . . . . .

222660

. . Endbell, Gen

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 22

. . . .

. . . . . . . . . . .

495348

. . Screw, 312−24 Hwh .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 23

. . . .

. . . . . . . . . . .

222656

. . Cover, Endbell

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 24

. . . .

. . . . . . . . . . .

214725

. . Frame, Base

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 25

. . . .

. . . . . . . . . . .

. 211459

. . Mount, Engine Vibration

. . . . . 2

. . . 26

. . . .

. . . . . . . . . . .

214727

. . Mount, Generator Flange

. . . . . 1

. . . 27

. . . BRUSH . . . .

493509

. . Brushholder Assy, Generator

. . . . . 1

. . . 28

. . . .

. . . . . . . . . . .

216012

. . Base, Control Box . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 29

. . . .

. . . . . . . . . . .

. . . . . . . . .

. . Label, Nameplate (Order By Model And Serial Number)

. . . . . 1

. . . 30

. . . .

. . . . . . . . . . .

207077

. . Knob, Pointer 1.625 Dia Push On

. . . . . 1

. . . 31

. . . .

. . . . . . . . . . .

197203

. . Grounding Stud Assy, Brass (Includes)

. . . . . 1

. . .

. . .

. . . .

. . . . . . . . . . .

083030

. . . . Stud,Brs .250−20 X 1.750 W/Hex Collar

. . . . . 1

. . .

. . .

. . . .

. . . . . . . . . . .

010915

. . . . Washer, Flat .257idx0.640odx.031t Brs

. . . . . 2

. . .

. . .

. . . .

. . . . . . . . . . .

163167

. . . . Washer, Lock .254idx0.489odx.062t Sst Split.250

. . . . . 1

. . .

. . .

. . . .

. . . . . . . . . . .

601836

. . . . Nut, 250−20 .50hex .19h Brs

. . . . . 1

. . . 32

. . . .

CB1

201083

. . Supplementary Protector, Man Reset 2p 20a 250vac

. . . . . 1

. . . 33

. . . .

. . . . . . . . . . .

495281

. . Cover, Receptacle Duplex (Includes Gasket And Hardware) . . . .

. . . . . 2

. . . 34

. . . .

. 1T

172661

. . Block, Stud Connection 6 Position

. . . . . 1

. . . 35

. . . .

. . . . . . . . . . .

173734

. . Link, Jumper

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 1

. . . 36

. . . .

. . . . . . . . . . .

233088

. . Label, Danger Using A Generator Indoors Can Kill You In Minutes (Unit) 1

. . .

. . .

. . . .

. . . . . . . . . . .

. 211069

. . Kit, Accessory (Includes15 Ft 6 AWG Cable w/Electrode Holder

&

. . .

. . .

. . . .

. . . . . . . . . . .

. . . . . . . . .

. . 10 Ft 6 AWG Cable w/Clamp

. . . . . 1

+When ordering a part displaying a precautionary label, order label also.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-4418 Page 46

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Page 49 Page 51
Contents Description OM-4418Processes From Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation Doivent être confiés qu’à des personnes qualifiéesLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux DES Organes Mobiles peuvent pro voquer des blessures LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu Risque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité Weld, Power, And Engine Specifications − SpecificationsSymbol Definitions − DefinitionsFuel Consumption Dimensions, Weights, And Operating AnglesAux Power Gal./Hr Weld Power In KW Weld Amps At Rated Duty CycleAC Power Amperes Generator Power CurvePower Duty CycleAC Amps Volt-Ampere CurvesVolts Max Amp Min Amp Movement − InstallationInstalling Welding Generator LocationOil Grounding Generator When Supplying Building SystemsEngine Prestart Checks Tools Needed Connecting To Weld Output TerminalsWeld cable terminal and copper bar Correct Installation 150 ft 200 ft 250 ft Connecting to weldSelecting Weld Cable Sizes 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mMaterial Thickness Reference Chart − Operating the Welding Generator Controls See SectionAmperage Selection Table For Stick Smaw Electrodes To Stop turn engine switch to OffDescription Of Controls See Section To StartUse GFCI-protected extension cord Generator Power Panel Receptacles− Operating Auxiliary Equipment X 15 a + 240 V x 9 a = 4 kVA/KW OM-4418− Maintenance Routine MaintenanceServicing Air Cleaner Stop engineGenerator Power − TroubleshootingTroubleshooting WeldingStarting difficult With proper viscosity oil for operating temperatureEngine − Electrical Diagrams Circuit Diagram For Welding GeneratorGrounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Industrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleCord Lengths for 120 Volt Loads Cord Lengths for 240 Volt LoadsStick Welding Procedure − Stick Welding Smaw GuidelinesStriking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingTee Joint Butt JointsLap Joint 16 in 1.6 mm Tack WeldsWeld Test Troubleshooting − PorosityTroubleshooting − Excessive Spatter Possible Causes Corrective ActionsTroubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead Work like a Pro − Parts List Main AssemblySR1 Assistance ServiceSupport Contact your Distributor for Hobart Welding Products

210 597J, OM-4418 specifications

The Hobart Welding Products OM-4418,210 597J is a premium multi-process welder designed to meet the diverse needs of both professional and hobbyist welders. Renowned for its reliability and ease of use, this machine embodies the essence of Hobart's commitment to quality and performance in the welding industry.

One of the standout features of the OM-4418,210 597J is its versatility. This unit supports MIG, TIG, and Stick welding processes, allowing users to seamlessly switch between methods depending on the task at hand. The machine is equipped with a powerful inverter technology that enhances its efficiency and power output while reducing energy consumption. This means you can achieve high-quality welds with less impact on your electricity bill.

Another notable characteristic is its user-friendly interface. The welder features an intuitive control panel that allows for easy adjustments, enabling users to set the voltage and wire feed speed with precision. The digital display provides clear readouts of the current settings, making it easier for welders to monitor their work and make adjustments on the fly.

Safety is a critical concern in welding, and the OM-4418,210 597J incorporates several safety features to protect the operator. It is designed with built-in thermal overload protection, which prevents the machine from overheating during extended use. Additionally, the welder is equipped with a robust and durable housing that can withstand the rigors of a workshop environment.

The portability of the OM-4418,210 597J is another advantage, as it is lightweight and comes with a comfortable carrying handle. This enables users to transport it easily to job sites or move it around the workshop without strain. The unit is also compatible with standard household power outlets, adding to its convenience for both home and professional use.

In terms of build quality, the Hobart OM-4418,210 597J is designed to deliver consistent performance. It supports a wide range of welding materials, including steel, stainless steel, and aluminum, giving users the flexibility to tackle various projects. With a duty cycle that meets the demanding requirements of industrial applications, this welder ensures minimal downtime in production.

Overall, the Hobart Welding Products OM-4418,210 597J stands out as an exceptional choice for welders seeking a reliable, versatile, and user-friendly multi-process welding machine. With its advanced technologies and robust features, it promises to deliver excellent performance and lasting results across a wide range of welding applications.
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