Hobart Welding Products OM-945 194 047U manual Optional Generator Power Receptacles

Page 25

7-2. Optional Generator Power Receptacles

 

 

 

 

 

 

 

 

 

 

 

 

 

Y If unit does not have GFCI re-

 

 

 

 

 

 

ceptacles,

use

GFCI-

 

 

 

 

 

 

protected extension cord.

 

 

 

 

 

Combined output of all receptacles

 

 

 

 

 

limited to 10 kVA/kW rating of the

 

 

 

 

 

generator.

 

 

 

 

 

 

 

 

GFCI Receptacle Option

 

 

 

 

 

 

 

1 120 V 20 A AC GFCI Recep-

 

 

 

 

 

 

tacles GFCI2 and GFCI3

 

 

 

 

 

 

GFCI2 and GFCI3 supply 60 Hz

 

 

 

 

1 single-phase power at weld/power

 

 

 

 

 

speed.

Maximum

output

 

from

 

 

 

 

 

GFCI2 or GFCI3 is 2.4 kVA/kW. Cir-

 

 

 

 

 

cuit breaker protection is the same

 

 

 

 

 

as standard receptacles.

 

 

 

 

 

 

 

If a ground fault is detected, the

 

 

 

 

 

GFCI Reset button pops out and

 

 

 

 

 

the circuit opens to disconnect the

 

 

 

 

 

faulty

equipment.

Check

for

 

 

 

 

 

damaged tools, cords, plugs, etc.

 

 

 

 

 

connected to the receptacle. Press

 

 

 

 

 

button to reset receptacle and

 

 

 

 

 

resume operation.

 

 

 

 

 

 

 

 

. At

least once

a month,

run

 

 

 

 

 

 

engine at weld/power speed

 

 

 

 

 

 

and press Test button to verify

 

 

 

 

 

 

GFCI is working properly.

 

7-3. Wiring Optional 240 Volt Plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The plug can be wired for a 240 V,

 

 

 

 

 

2-wire load or a 120/240V, 3-wire

 

 

 

 

 

load. See circuit diagram.

 

 

 

7

 

1

 

1 Plug Wired for 120/240 V,

Current Available in Amperes

 

 

 

 

3-Wire Load

 

 

 

 

3

 

When wired for 120 V loads, each

240 V

Each 120 V Duplex

 

 

4

 

 

duplex receptacle shares a load

Receptacle*

Receptacle

 

 

with one half of 240 V receptacle.

 

 

 

35

0

 

 

 

2 Plug Wired for 240 V, 2-Wire

 

 

 

 

Load

 

 

 

30

5

 

 

 

 

 

 

 

 

 

 

3

Neutral (Silver) Terminal

 

25

10

 

 

 

 

120V

 

 

 

 

 

 

 

 

20

15

 

5

4

Load 1 (Brass)Terminal

 

15

20

120V

 

 

 

 

 

 

 

 

 

5 Load 2 (Brass) Terminal

 

240V

 

 

 

 

 

6

 

 

V x A = Watts

 

6

Ground (Green) Terminal

 

 

*One 240 V load or two 120 V loads.

 

2

 

7

Amperes Available Using

 

 

 

 

 

 

 

3

 

 

120/240 V Plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

240V

Tools Needed:

 

6 5

120 813-D

OM-945 Page 21

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Contents Description ProcessesFrom Hobart to You Table of Contents Table of Contents Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéSymbol Definitions − SpecificationsWeld, Power, and Engine Specifications − DefinitionsGenerator Power Curve Dimensions, Weights, and Operating AnglesDo not move or operate unit where it could tip Duty Cycle Fuel Consumption All ModelsVolt-Ampere Curves Material Thickness Reference ChartInstalling Welding Generator − InstallationEngine Prestart Checks Kohler-Powered Units Engine Prestart Checks Onan-Powered UnitsFuel OilDo not overfill battery cells Activating The Dry Charge Battery If ApplicableRead and follow all instruc ChargerInstalling Exhaust Pipe Connecting the Battery+ − Connect negative − cable lastSelecting Weld Cable Sizes Connecting to Weld Output Terminals45 m 60 m 70 m 90 m 105 m 120 m Put terminalsAmperage Selection Table For Stick Smaw Electrodes Front Panel Controls − Operating the Welding GeneratorStandard Receptacles − Operating Auxiliary EquipmentCeptacles, use Wiring Optional 240 Volt Plug Optional Generator Power Receptacles− Maintenance ONAN-POWERED Units Every 500 h Maintenance Label Onan-Powered UnitsEvery 1000 h Stop engine Servicing Air Cleaner Onan-Powered UnitsServicing Optional Spark Arrestor Onan-Powered Units Overload Protection Onan-Powered UnitsStop engine. Disconnect nega- tive − battery cable Stop engine and let coolFull Tools Needed Idle Speed Adjustment Adjusting Engine Speed Onan-Powered UnitsWeld/Power Speed Adjustment Every 20 h Routine Maintenance Kohler-Powered UnitsEvery 25 h Replace unreadable labels Maintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Overload Protection Kohler-Powered Units802 339-B / S-0842 Stop engine. Reinstall wrapper Adjusting Engine Speed Kohler-Powered UnitsTroubleshooting − TroubleshootingGenerator Power WeldingEngine − Electrical Diagram Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleWeld current starts when electrode touches work- piece Stick Welding Procedure− Stick Welding Smaw Guidelines Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder Electrode Movement During Welding Conditions That Affect Weld Bead ShapeLap Joint Butt JointsTee Joint Troubleshooting − Excessive Spatter Troubleshooting − PorosityWeld Test Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion OM-945 Main Assembly Onan Engine Shown − Parts ListMain Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Support ServiceHobart Welding Products Contact your Distributor for