Hobart Welding Products OM-945 194 047U manual Overload Protection Onan-Powered Units

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8-4. Overload Protection (Onan-Powered Units)

Tools Needed:

3/8 in

1

2

YStop engine. Disconnect nega- tive (−) battery cable.

.If the unit is extremely over- loaded, weld and generator pow- er will stop. Turn unit off and re- start to reset the generator protection circuit and restore weld and generator power output.

If the rated output of the unit is ex- ceeded, engine speed may vary rapidly until the weld or generator power load is reduced.

1Circuit Breaker CB4 (See Parts List)

CB4 protects the generator excitation circuit. If CB4 opens, there is no/low weld and generator power output.

Press button to reset breaker.

2 Fuse F6 (See Parts List)

F6 protects the engine wiring system. If F6 opens, the engine does not crank. If F6 opens while the engine is running, the engine stops.

Replace fuse if open. Reinstall cover before operating.

.If a fuse or circuit breaker opens,

it usually indicates a more serious problem exists. Contact a Factory Authorized Service Agent.

802 342 / Ref. 802 353-B

8-5. Servicing Optional Spark Arrestor (Onan-Powered Units)

Y Stop engine and let cool.

1 Spark Arrestor Screen

Clean and inspect screen. Replace spark arrestor if screen wires are broken or missing.

1

Tools Needed:

1/4 in

Ref. 801 682-A / Ref. 802 353-A

OM-945 Page 25

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Contents Description ProcessesFrom Hobart to You Table of Contents Table of Contents Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéSymbol Definitions − SpecificationsWeld, Power, and Engine Specifications − DefinitionsDo not move or operate unit where it could tip Dimensions, Weights, and Operating AnglesGenerator Power Curve Duty Cycle Fuel Consumption All ModelsVolt-Ampere Curves Material Thickness Reference ChartInstalling Welding Generator − InstallationEngine Prestart Checks Kohler-Powered Units Engine Prestart Checks Onan-Powered UnitsFuel OilDo not overfill battery cells Activating The Dry Charge Battery If ApplicableRead and follow all instruc ChargerInstalling Exhaust Pipe Connecting the Battery+ − Connect negative − cable lastSelecting Weld Cable Sizes Connecting to Weld Output Terminals45 m 60 m 70 m 90 m 105 m 120 m Put terminalsAmperage Selection Table For Stick Smaw Electrodes Front Panel Controls − Operating the Welding GeneratorCeptacles, use − Operating Auxiliary EquipmentStandard Receptacles Wiring Optional 240 Volt Plug Optional Generator Power Receptacles− Maintenance ONAN-POWERED Units Every 1000 h Maintenance Label Onan-Powered UnitsEvery 500 h Stop engine Servicing Air Cleaner Onan-Powered UnitsServicing Optional Spark Arrestor Onan-Powered Units Overload Protection Onan-Powered UnitsStop engine. Disconnect nega- tive − battery cable Stop engine and let coolFull Tools Needed Weld/Power Speed Adjustment Adjusting Engine Speed Onan-Powered UnitsIdle Speed Adjustment Every 25 h Routine Maintenance Kohler-Powered UnitsEvery 20 h Replace unreadable labels Maintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Overload Protection Kohler-Powered Units802 339-B / S-0842 Stop engine. Reinstall wrapper Adjusting Engine Speed Kohler-Powered UnitsTroubleshooting − TroubleshootingGenerator Power WeldingEngine − Electrical Diagram Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible− Stick Welding Smaw Guidelines Stick Welding ProcedureWeld current starts when electrode touches work- piece Striking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Electrode Movement During Welding Conditions That Affect Weld Bead ShapeTee Joint Butt JointsLap Joint Troubleshooting − Excessive Spatter Troubleshooting − PorosityWeld Test Possible Causes Corrective ActionsTroubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead OM-945 Main Assembly Onan Engine Shown − Parts ListMain Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Support ServiceHobart Welding Products Contact your Distributor for