Hobart Welding Products OM-945 194 047U manual Conditions That Affect Weld Bead Shape

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13-8. Conditions That Affect Weld Bead Shape

NOTE

Weld bead shape is affected by electrode angle, arc length, travel speed, and thickness of base metal.

 

Correct Angle

Angle Too Large

Angle Too Small

10° - 30°

Drag

ELECTRODE ANGLE

Spatter

Too Short

Normal

Too Long

 

ARC LENGTH

 

Slow

Normal

Fast

 

TRAVEL SPEED

S-0061

 

 

13-9. Electrode Movement During Welding

NOTE

Normally, a single stringer bead is satisfactory for most narrow groove weld joints; however, for wide groove weld joints or bridging across gaps, a weave bead or multiple stringer beads work better.

 

 

1

Stringer Bead − Steady

 

 

 

Movement Along Seam

1

2

2

Weave Bead − Side to Side

 

Movement Along Seam

 

 

 

 

 

3

Weave Patterns

Use weave patterns to cover a wide area in one pass of the electrode. Do not let weave width exceed 2-1/2 times diameter of electrode.

3

S-0054-A

OM-945 Page 48

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Contents Processes DescriptionFrom Hobart to You Table of Contents Table of Contents Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiques− Specifications Symbol DefinitionsWeld, Power, and Engine Specifications − DefinitionsGenerator Power Curve Dimensions, Weights, and Operating AnglesDo not move or operate unit where it could tip Fuel Consumption All Models Duty CycleMaterial Thickness Reference Chart Volt-Ampere Curves− Installation Installing Welding GeneratorEngine Prestart Checks Onan-Powered Units Engine Prestart Checks Kohler-Powered UnitsFuel OilActivating The Dry Charge Battery If Applicable Do not overfill battery cellsRead and follow all instruc ChargerConnecting the Battery Installing Exhaust Pipe+ − Connect negative − cable lastConnecting to Weld Output Terminals Selecting Weld Cable Sizes45 m 60 m 70 m 90 m 105 m 120 m Put terminalsAmperage Selection Table For Stick Smaw Electrodes − Operating the Welding Generator Front Panel ControlsStandard Receptacles − Operating Auxiliary EquipmentCeptacles, use Optional Generator Power Receptacles Wiring Optional 240 Volt Plug− Maintenance ONAN-POWERED Units Every 500 h Maintenance Label Onan-Powered UnitsEvery 1000 h Servicing Air Cleaner Onan-Powered Units Stop engineOverload Protection Onan-Powered Units Servicing Optional Spark Arrestor Onan-Powered UnitsStop engine. Disconnect nega- tive − battery cable Stop engine and let coolFull Tools Needed Idle Speed Adjustment Adjusting Engine Speed Onan-Powered UnitsWeld/Power Speed Adjustment Every 20 h Routine Maintenance Kohler-Powered UnitsEvery 25 h Replace unreadable labels Maintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler-Powered Units Overload Protection Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units802 339-B / S-0842 Adjusting Engine Speed Kohler-Powered Units Stop engine. Reinstall wrapper− Troubleshooting TroubleshootingGenerator Power WeldingEngine − Electrical Diagram Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesWeld current starts when electrode touches work- piece Stick Welding Procedure− Stick Welding Smaw Guidelines Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder Conditions That Affect Weld Bead Shape Electrode Movement During WeldingLap Joint Butt JointsTee Joint Troubleshooting − Porosity Troubleshooting − Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion OM-945 − Parts List Main Assembly Onan Engine ShownMain Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Service SupportContact your Distributor for Hobart Welding Products