Hobart Welding Products OM-945 194 047U manual Panel, Front w/Components

Page 60

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 14-1. Main Assembly (Continued)

 

 

 

 

 

 

. . 31

. . . . . . . . . .

181 057

. . Cover, Base

. . . 2

. . 32 . . . . DC-Z

205 978

. . Stabilizer Assy, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . 33 . . . . SR1

220 782

. . Rectifier, Si 1ph 400 Amp 400 Piv 60% Duty Cycle

. . . 1

. . 34

. . . . . . . . . .

208 149

. . Bracket, Mtg. Rectifier

. . . 1

. . 35

. . . . . . . . . .

193 781

. . Bracket, Mtg Generator

. . . 1

. . 36

. . . . . . . . . .

193 627

. . Tank, Fuel 10 Gal (consisting of)

. . . 1

. . 37

. . . . . . . . . .

178 632

. . . . Ftg, Stand Pipe .250 X 7.375 Lg

. . . 1

. . 38

. . . . . . . . . .

124 253

. . . . Bushing, Tank Fuel

. . . 1

. . 39

. . . . . . . . . .

145 976

. . Hose, Sae .250 Id X .500 Od X 4.500

. . . 1

. . 40

. . . . . . . . . .

066 113

. . Filter, Fuel Inline .250 (included w/engine)

. . . 1

. . 41

. . . . . . . . . .

084 173

. . Clamp, Hose .460 − .545 Clp Dia Slfttng

. . . 3

. . 42

. . . . . . . . . .

193 810

. . Upright, Base

. . . 1

. . 43

. . . . . . . . . .

160 975

. . Seal, Weather Lift Eye

. . . 1

. . 44

. . . . . . . . . . .

. . 14-2

. . Panel, Front w/Components

. . . 1

. . 45

. . . . . . . . . .

180 628

. . Panel, Front Lower

. . . 1

. . . . . . . . . . . .

. . . . . . . . . .

193 067

. . Kit, Accy 20 Ft (#2) W/Elec Hldr 15 Ft Grd (consisting of)

. . . 1

. . . . . . . . . . . .

. . . . . . . . . .

600 319

. . . . Cable, Weld Cop Strd No 2 Epdm Jkt (order by ft)

. . 35ft

. . . . . . . . . . . .

. . . . . . . . . .

040 234

. . . . Af−2 Holder, Electrode 200a

. . . 1

. . . . . . . . . . . .

. . . . . . . . . .

130 750

. . . . Clamp, Work 300 Amp

. . . 1

. . . . . . . . . . . .

. . . . . . . . . .

600 720

. . . . Term, Ring Tng 500stud Solistrand 2ga

. . . 2

. . . . . . . . . . . .

. . . . . . . . . .

034 377

. . . . Term, Ring Tng 312stud Solistrand 2ga

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. * Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

 

 

 

23

 

2

3

 

1

4

5

 

 

 

32

33

 

 

 

 

27

8

 

 

26

 

 

 

6

25

 

 

 

 

 

 

 

24

 

 

 

7

21

 

 

 

 

 

 

 

 

 

 

 

9

29

 

 

30

 

16

 

 

 

28

 

12

 

19

17

 

 

 

18

 

13

 

 

 

 

 

 

31

15

 

10

 

 

14

 

 

 

 

 

 

 

 

11

802 344−J

Figure 14-2. Panel, Front w/Components

OM-945 Page 56

Image 60
Contents Processes DescriptionFrom Hobart to You Table of Contents Table of Contents Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiques− Specifications Symbol DefinitionsWeld, Power, and Engine Specifications − DefinitionsDimensions, Weights, and Operating Angles Generator Power CurveDo not move or operate unit where it could tip Fuel Consumption All Models Duty CycleMaterial Thickness Reference Chart Volt-Ampere Curves− Installation Installing Welding GeneratorEngine Prestart Checks Onan-Powered Units Engine Prestart Checks Kohler-Powered UnitsFuel OilActivating The Dry Charge Battery If Applicable Do not overfill battery cellsRead and follow all instruc ChargerConnecting the Battery Installing Exhaust Pipe+ − Connect negative − cable lastConnecting to Weld Output Terminals Selecting Weld Cable Sizes45 m 60 m 70 m 90 m 105 m 120 m Put terminalsAmperage Selection Table For Stick Smaw Electrodes − Operating the Welding Generator Front Panel Controls− Operating Auxiliary Equipment Standard ReceptaclesCeptacles, use Optional Generator Power Receptacles Wiring Optional 240 Volt Plug− Maintenance ONAN-POWERED Units Maintenance Label Onan-Powered Units Every 500 hEvery 1000 h Servicing Air Cleaner Onan-Powered Units Stop engineOverload Protection Onan-Powered Units Servicing Optional Spark Arrestor Onan-Powered UnitsStop engine. Disconnect nega- tive − battery cable Stop engine and let coolFull Tools Needed Adjusting Engine Speed Onan-Powered Units Idle Speed AdjustmentWeld/Power Speed Adjustment Routine Maintenance Kohler-Powered Units Every 20 hEvery 25 h Replace unreadable labels Maintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler-Powered Units Overload Protection Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units802 339-B / S-0842 Adjusting Engine Speed Kohler-Powered Units Stop engine. Reinstall wrapper− Troubleshooting TroubleshootingGenerator Power WeldingEngine − Electrical Diagram − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesStick Welding Procedure Weld current starts when electrode touches work- piece− Stick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc − Scratch Start TechniqueStriking an Arc − Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder Conditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint Troubleshooting − Porosity Troubleshooting − Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Excessive Penetration Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion OM-945 − Parts List Main Assembly Onan Engine ShownMain Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Service SupportContact your Distributor for Hobart Welding Products