Hobart Welding Products 2250 Maintenance and Troubleshooting, Routine Maintenance, Months

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SECTION 4 – MAINTENANCE AND TROUBLESHOOTING

4-1. Routine Maintenance

Y Disconnect power before maintaining.

3 Months

Replace unreadable labels.

Repair or replace cracked weld cable.

Clean and tighten weld terminals.

6 Months

Blow out or vacuum inside. During heavy service, clean monthly.

OR

Remove drive roll and apply light coat of oil or grease to drive motor shaft.

4-2. Circuit Breakers

2

1

Y Turn Off unit.

1 Circuit Breaker CB1

CB1 protects main circuit board PC1 if drive motor shorts or fails. If CB1 opens, wire feeding stops. Check for gun liner blockage or kinks, and check for jammed wire, or binding drive rolls.

2 Circuit Breaker CB2

CB2 protects the trigger circuit from overload. If CB2 opens, weld output stops. Check gun switch, and trigger leads.

Correct problem. Press button to reset circuit breaker. Close door.

Ref. ST-802 285

OM-192 440 Page 18

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Contents Processes DescriptionFrom Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc Électrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Introduction SpecificationsExceeding duty cycle can damage unit and void warranty Duty Cycle And OverheatingInstalling Welding Gun Volt-Ampere CurvesInstalling Work Clamp Setting Gun Polarity For Wire TypeInstalling Gas Supply Installing Wire Spool And Adjusting Hub TensionInput Voltage Electrical Service GuideChanging Input Voltage From 230 Volts To 200 Volts Min Grounding Conductor Size In AWG/KcmilSelecting a Location And Connecting Input Power Threading Welding Wire Hold wire tightly to keep it from unravelingOperation ControlsWeld Parameters Circuit Breakers Maintenance and TroubleshootingRoutine Maintenance MonthsTurn Off power before replacing contact tip Replacing Drive Roll And Wire Inlet GuideReplacing Gun Contact Tip Disconnect gun from unit Cleaning Or Replacing Piecemaker 20-A Gun LinerTo Reassemble Gun Wire Drive/Gun Trouble Remedy Welding Troubleshooting TableWire Drive/Gun Troubleshooting Table Welding Trouble RemedyElectrical Diagram Circuit Diagram For Welding Power SourceOM-192 440 Parts List Main AssemblyItem Dia Part Mkgs Description Quantity Center Baffle w/Components Center Baffle w/Components -1 Item Rear Panel w/Components Front Panel w/Components Gun And Cable Assembly, Piecemaker 20-A Part Description Quantity Page Page Page Effective January 1 CallContact your Distributor for Hobart Welding Products