Allied Air Enterprises 4HP16LT Torque Table, Installation Clearances, General, Fastener Torque

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INSTALLATION

General

Read this entire instruction manual, as well as the instructions supplied in separate equipment, before starting the installation. Observe and follow all warn- ings, cautions, instructional labels, and tags. Failure to comply with these instructions could result in an unsafe condition and/or premature component failure.

These instructions are intended as a general guide only for use by qualified personnel and do not supersede any national or local codes in any way. The installation must comply with all provincial, state, and local codes as well as the National Electrical Code (U.S.) or Canadian Electrical Code (Canada). Compliance should be determined prior to installation.

4HP16LT condensing units use R410A which is an ozone-friendly HFC refrigerant. This unit must be installed with a matching indoor coil and line set. A filter drier approved for use with 410A is installed in the unit.

IMPORTANT: This product has been designed and manu- factured to meet ENERGY STAR criteria for energy effi- ciency when matched with appropriate coil components. However, proper refrigerant charge and proper air flow are critical to achieve rated capacity and efficiency. Installation of this product should follow the manufacturer’s refrigerant charging and air flow instructions. Failure to confirm proper charge and airflow may reduce energy effi- ciency and shorten equipment life.

When servicing or repairing HVAC components, ensure the fasteners are appropriately tightened. Table 1 shows torque values for fasteners.

Torque Table

Fastener

Torque

 

 

Stem Caps

8 ft. lbs.

 

 

Service Port Caps

8 ft. lbs.

Sheet Metal Screws

16 in. lbs.

 

 

#8 Machine Screws

16 in. lbs.

#10 Machine Screws

28 in. lbs.

 

 

Compressor Bolts

90 in. lbs.

 

 

Table 1

Inspection of Shipment

Upon receipt of equipment, carefully inspect it for possible shipping damage. If damage is found, it should be noted

on the carrier’s freight bill. Take special care to examine the unit inside the carton if the carton is damaged. Any concealed damage discovered should be reported to the last carrier immediately, preferably in writing, and should include a request for inspection by the carrier’s agent.

If any damages are discovered and reported to the carrier DO NOT INSTALL THE UNIT, as claim may be denied.

Check the unit rating plate to confirm specifications are as ordered.

Location of Unit

Outdoor units operate under a wide range of weather conditions; therefore, multiple factors must be considered when positioning the unit. The unit must be positioned to give adequate clearances for sufficient airflow and servic- ing. Refer to Figure 1 for installation clearances.

Installation Clearances

36￿

36￿*

36￿

36￿*

*A service clearance of 30" must be maintained on one of the sides adjacent to the control box. Clearance to one of the other three sides must be 36". Clearance to one of the remaining two sides may be 12" and the final side may be 6".

A clearance of 24" must be maintained between units.

48" clearance required on top of unit. Maximum soffit overhang is 36".

Figure 1

Place a sound-absorbing material, such as Isomode, under the unit if it will be installed in a location or position that will transmit sound or vibration to the living area or adjacent buildings.

Install the unit high enough above the ground or roof to allow adequate drainage of defrost water and prevent ice buildup.

In heavy snow areas, do not locate the unit where drifting snow will occur. The unit base should be elevated above the depth of average snows.

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Issue 1004

506468-01

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Contents 4HP16LT Series General Installation ClearancesTorque Table Fastener TorqueSlab Mounting Electrical WiringSlab Mounting Roof MountingWith Auxiliary Heat Thermostat DesignationsWithout Auxiliary Heat Brazing Connection Procedure Outside Unit Placement InstallationInstalling Refrigerant Line Refrigerant Line Sets Installing Horizontal Runs Refrigerant Line Sets Transition from Vertical to HorizontalFlushing Existing Line Set and Indoor Coil R22 refrigerant will be used to flush the systemFlushing Connections Manifold Gauge Set Liquid and Suction Line Service ValvesRefrigerant Metering Device To Open Liquid or Suction Line Service Valve Service ValveBall Type Service Valve Valve Open To Close Liquid or Suction Line Service ValveEvacuation Refrigerant Charging Refrigerant Charge AdjustmentAmbient temperature Charge Using Weigh-In Method Cooling CycleR410A Temperature/Pressure Chart Blocking Outdoor CoilNormal Operating Pressures Check Charge Using Normal Operating Pressures Approach Values for TXV SystemsOperation Filter DrierDefrost Board Pressure Switch Connections Sensor Temp. / Resistance RangeDelay Mode Issue Defrost Control Board Diagnostic LEDs Flash Codes System Diagnostic ModuleInterpreting the Diagnostic LEDs LED Description24VAC Power Wiring Short CyclingMiswired Module Codes Miswired Module TroubleshootingThermostat Demand Wiring Maintenance Thermostat Operation Case of extended power outageHeat Pump Operation Preservice Check Heating Start-Up and Performance ChecklistCooling Sequence of OperationSingle Stage Wire Diagram Two Stage Wire Diagram