Allied Air Enterprises 4HP16LT manual Flushing Existing Line Set and Indoor Coil

Page 7

Refrigerant Line Sets: Installing Vertical Runs (new construction shown)

NOTE: Similar installation practices

Outside Wall

 

should be used if line set is to be

Wood Block

installed on exterior of outside wall.

Between Studs

 

Vapor Line Wrapped with Armaflex

Liquid Line

Outside Wall

IMPORTANT:

Refrigerant lines must not contact structure.

Caulk

IMPORTANT: Refrigerant lines must not contact wall.

Vapor Line Liquid Line

Wire Tie

Inside Wall

Strap

Sleeve

Wire Tie

Wood Block

Wire Tie

Strap

PVC Pipe Fiberglass

Insulation

Sleeve

Figure 7

Flushing Existing Line Set and Indoor Coil

This procedure should not be performed on systems which contain contaminants, such as compressor burn out.

CAUTION

When flushing existing line set and/or indoor coil, be sure to empty all existing traps. Residual mineral oil can act as an insulator, preventing proper heat transfer. It can also clog the thermal expansion valve, reducing system performance and capacity. Failure to properly flush system as explained in these instructions will void warranty.

Required Equipment

The following equipment is needed to flush the existing line set and indoor coil (see Figure 8 on page 8): Two clean R22 recovery bottles, an oil-less recovery machine

with a “pump down” feature, and two sets of gauges (one for use with R22 and one for use with R410A).

Flushing Procedure

IMPORTANT: The line set and/or indoor coil must be flushed with at least the same amount of refrigerant that previously charged the system. Check the charge in the flushing cylinder before flushing the unit.

1.Remove existing R22 refrigerant using the appropriate procedure.

If the existing outdoor unit is not equipped with shutoff valves, or if the unit is not operational AND the existing

R22 refrigerant will be used to flush the system:

Disconnect all power to the existing outdoor unit. Connect the existing unit, a clean recovery cylinder, and the recovery machine according to the instructions provided with the recovery machine. Remove all R22 refrigerant from the existing system. Refer to the gauges after shutdown to confirm that the entire system is completely void of refrigerant. Disconnect the liquid and suction lines from the existing outdoor unit.

506468-01

Issue 1004

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Contents 4HP16LT Series Fastener Torque Installation ClearancesTorque Table GeneralRoof Mounting Electrical WiringSlab Mounting Slab Mounting Without Auxiliary Heat Thermostat Designations With Auxiliary Heat Installing Refrigerant Line Outside Unit Placement InstallationBrazing Connection Procedure Refrigerant Line Sets Transition from Vertical to Horizontal Refrigerant Line Sets Installing Horizontal RunsR22 refrigerant will be used to flush the system Flushing Existing Line Set and Indoor CoilFlushing Connections Refrigerant Metering Device Liquid and Suction Line Service ValvesManifold Gauge Set To Close Liquid or Suction Line Service Valve Service ValveBall Type Service Valve Valve Open To Open Liquid or Suction Line Service ValveEvacuation Ambient temperature Refrigerant Charge AdjustmentRefrigerant Charging Cooling Cycle Charge Using Weigh-In MethodBlocking Outdoor Coil R410A Temperature/Pressure ChartNormal Operating Pressures Approach Values for TXV Systems Check Charge Using Normal Operating PressuresFilter Drier OperationSensor Temp. / Resistance Range Defrost Board Pressure Switch ConnectionsDelay Mode Issue Defrost Control Board Diagnostic LEDs LED Description System Diagnostic ModuleInterpreting the Diagnostic LEDs Flash CodesShort Cycling 24VAC Power WiringThermostat Demand Wiring Miswired Module TroubleshootingMiswired Module Codes Maintenance Heat Pump Operation Case of extended power outageThermostat Operation Preservice Check Sequence of Operation Start-Up and Performance ChecklistCooling HeatingSingle Stage Wire Diagram Two Stage Wire Diagram