Southbend SB1017 owner manual Dull blade missing teeth Replace blade

Page 42

Model SB1017

TROUBLESHOOTING

For Machines Mfg. Since 8/09

Symptom

Possible Cause

Possible Solution

!

The cut is crooked,

1.

The feed pressure is too high.

1.

Decrease the feed rate.

 

the blade wanders,

2.

Too much side pressure when

2.

Feed workpiece straight into the blade (vertical

slow cuts, or shows

 

feeding workpiece in vertical mode.

 

mode only).

overheating on one

 

 

3.

Blade is loading up.

3.

Install a blade with more suitable TPI or different

side of the cut or

the blade.

 

 

 

style of teeth.

 

4.

Blade tension is too loose.

4.

Increase blade tension.

5.Blade installed backwards.5. Check blade rotation as described in “test run” and reverse blade if necessary.

6. Dull blade; missing teeth.

6. Replace blade.

7.Blade too wide for size of radius 7. Install a smaller width blade, or increase blade

being cut.

tension.

8.The blade speed is wrong.8. Adjust feed rate and cutting speed as required.

9.The blade tracking is wrong. 9. Adjust the blade tracking back to normal.

Blade dulls

1.

Blade is improperly broken in.

1.

Replace blade, and complete blade break-in

prematurely, or

 

 

 

procedure.

metal sticking to

2.

The blade gullets are loading up

2.

Use a blade that has larger gullets to carry out

the blade.

 

with chips.

 

material.

 

 

 

3.The blade TPI is too fine for the 3. Use a coarser-tooth blade, adjust feed rate, adjust

 

 

thick workpiece, and the teeth load

 

blade speed, make sure the brush is working.

 

 

up and overheat.

 

 

 

4.

The workpiece has hard spots,

4.

Replace the blade with a special blade for cutting

 

 

welds, or scale.

 

hardened materials.

 

 

 

 

 

Repetitious noise

1.

Pulley set screws or keys are

1.

Inspect keys and set screws. Replace or tighten if

coming from

 

missing or loose.

 

necessary.

machine.

2.

Blade is missing teeth.

2.

Replace blade.

 

3.Motor fan is hitting the cover. 3. Adjust fan cover mounting position, tighten fan, or shim fan cover.

4.

V-belt is defective.

4.

Replace V-belt.

5.

Blade weld contacting blade guides.

5.

Grind blade weld down smaller.

6.Blade weld may be failing.6. Cut and reweld the blade, or replace the blade.

Blade wears on

1.

The blade guides are worn or mis-

1.

Re-adjust or replace the blade guides.

one side or shows

 

adjusted.

 

 

overheating.

2.

The blade support is inadequate.

2.

Tighten the blade guide as close to the workpiece as

 

 

 

 

 

possible without touching it.

 

3.

Dull or incorrect blade.

3.

Replace blade.

 

4.

Blade is bell-mouthed.

4.

Install new blade.

 

 

 

 

 

Vibration when

1.

Loose or damaged blade.

1.

Tighten or replace blade.

operating or

2.

Worn wheel bearing.

2.

Check/replace wheel bearing.

cutting.

3.

Wheel tires worn or incorrectly

3.

Replace or dress rubber tires.

 

 

 

installed.

 

 

 

4.

Bent or dull blade.

4.

Replace blade.

 

5.

Wheels out of balance.

5.

Replace wheels.

 

6.

Loose machine component.

6.

Tighten loose component.

 

7.

V-belt has a high spot.

7.

Replace/adjust the V-belt.

 

8.

Bandsaw blade wheel is bent or out

8.

Check and replace for bad wheel or bearing.

 

 

of balance.

 

 

 

 

 

 

 

-40-

Image 42 Contents
Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Features About This MachineCapabilities Identification ON/OFFMachine Specifications Machine SpecificationsMain Specifications Operation Information Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Bandsaw Safety Availability Required for SetupPower Supply Requirements Full-Load Current RatingCircuit Requirements for For 110V Connection PrewiredCircuit Information Grounding RequirementsExtension Cords Unpacking InventoryAssembly To assemble the bandsawLoosen the belt tension bolt shown in Figure Installing belt Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Test Run Power ConnectionInspections Adjustments To test run your machineOperationPERATIONOverview ON/OFF Toggle Switch Turns the saw Blade Tension Knob Adjusts the positionDownfeed Rate Adjust Knob Controls ControlsBlade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes To change the blade on the bandsawTo tension the blade on the bandsaw Blade TensionBlade Breakage Most common causes of avoidable blade breakage areBlade Care Blade Care & Break-InBlade Speed Blade Break-InBlade Speed Chart Chip Inspection ChartDownfeed Rate To install and use the work stopDownfeed Pressure Work StopVise To use the viseVertical Cutting To adjust the blade guideBlade Guide To convert the saw for vertical cuttingOperation Tips Horizontal CuttingVertical Cutting Accessories SBL Gearhead T-Shirt SBL One Good Turn T-ShirtCleaning LubricationGearbox Belt Replacement Machine StorageTo replace the V-belt To adjust the blade tracking on the bandsaw Downfeed Stop BoltBlade Tracking To adjust the blade guide bearings Blade Guide BearingsAuto-OFF Tab To adjust the auto-OFF tabSquaring Blade To square the blade to the tableModel SB1017TROUBLESHOOTING For Machines Mfg. Since 8/09 Troubleshooting Dull blade missing teeth Replace blade ElectricalL CTRICALSafety Instructions Wiring Diagram Color KEY220V Conversion To convert the Model SB1017 toWiring Diagram 110VR T S Cabinet Stand Head Head Parts List PK23MMotor & Blade Guides Motor & Blade Guides Parts List Plastic WasherSwitch Machine Labels PSBLABEL15S Electricity LabelT E S R R a N T Y Southbendlathe.com
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