Grizzly G4002, G4003 instruction manual Clean Up Site Considerations

Page 10

Clean Up

Site Considerations

 

 

 

 

 

 

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser, like Grizzly’s G7895 Citrus Engine Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the prod- uct you choose for clean up.

Many of the solvents commonly used to clean machinery can be highly flammable, and toxic when inhaled or ingested. Always work in well-ventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards. Keep children and animals safely away when cleaning and assembling this machine.

Do not use gasoline or other petroleum- based solvents to remove this protective coating. These products generally have low flash points which makes them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur.

All die-cut metal parts have a sharp edge (called “flashing”) on them after they are formed. This is generally removed at the factory. Sometimes a bit of flashing might escape inspection, and the sharp edge may cause cuts or lacerations when handled. Please examine the edges of all die-cut metal parts and file or sand the edge to remove the flashing before handling.

1.Floor Load: The Model G4002/3 can be mounted on your existing workbench or on an optional cabinet stand which is listed in our current Grizzly catalog. If you choose to use the stand, you will find the holes for bolt- ing the G4002/3 to the stand are already in place. If you are using your own bench, ensure that it is strong enough to handle the weight of the G4002/3 lathe. Keep in mind, whichever way you choose to mount the lathe, it’s essential that the mounting surface be perfectly flat. Use an accurate carpenter’s level to ensure that your bench is properly leveled.

2.Working Clearances: Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a loca- tion for your lathe.

3.Lighting and Outlets: Lighting should be bright enough to eliminate shadow and pre- vent eye strain. Electrical circuits should be dedicated or large enough to handle amper- age requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Make your shop “child safe”. Ensure that your workplace is inaccessible to young- sters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment.

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G4002/3 Gear Head Lathes

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Gear Head Metal Lathe Model G4002 / G4003Page Table Of Contents Safety Safety Instructions For Power ToolsLength AMP Rating Additional Safety Instructions For The Lathe 220V Operation Grounding Circuit RequirementsExtension Cords Introduction CommentaryUnpacking Piece InventoryClean Up Site Considerations MountingChucks Assembly & SetupLubrication To remove a chuck To install a chuckIf the chuck is still tight on the spindle Live Center Steady Rest See FigureFollow Rest Jaw ChuckNever change speeds while spindle or motor is in motion ControlsSpindle Speeds ExampleFeed Direction Never move selection levers while machine is runningFeed Rate Chart Feed rate selectionThread Selection Inch thread selectionExample To use the chart Metric thread selectionGear Placement G4002/3 Gear Head Lathes To change gearsCarriage Controls Tool Post and Holder Tailstock Controls Detail of tailstock controls G4002/3 Gear Head LathesTest Run Before starting the machineAdjustments GibsSteady/Follow Rest This bolt locks the apron in placeTailstock TIPTailstock offset adjustment screw G4002/3 Gear Head Lathes Maintenance Bearing Preload Closure Machine Data Grizzly Model G4003 12 X 36 Gear Head Lathe Electrical Components Start Button G4002/3 Gear Head Lathes Screw Eccentric Shaft PSB26M CAP Screw M6-1 X G4002/3 Gear Head Lathes Lead Screw G4002/3 Gear Head Lathes Hand Wheel G4002/3 Gear Head Lathes Saddle Compound Slide G4002/3 Gear Head Lathes Center Motor 2 HP OIL CAP Lathe BED Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC
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