Grizzly G4003, G4002 instruction manual Tailstock, Tip

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Tailstock

The tailstock on the Model G4002/3 is aligned at the factory with the headstock. It is recommend- ed that you take the time to ensure that the tail- stock is aligned to your own desired tolerances. To align the tailstock:

1.Center drill a 6'' long piece of bar stock on both ends. Set it aside for use in step 4.

2.Make a dead center by turning a shoulder to make a shank. Flip the piece over in the chuck and turn a 60° point. See Figure 28. As long as it remains in the chuck, the point of your center will be accurate to your spin- dle’s axis. Keep in mind that the point will have to be refinished whenever it is removed and returned to the chuck.

Figure 28. Finished dead center.

3.Place the live center in your tailstock.

4.Attach a lathe dog to the bar stock and mount it between the centers. See Figure 29.

5.Turn approximately .010" off the diameter.

Figure 29. Bar stock mounted on centers.

TIP

Before making adjustments to the tailstock, mount a dial indicator so that the dial’s plunger is on the tailstock barrel. See Figure 30.

Viewed from above.

Figure 30. Adjusting for headstock end taper.

6.Measure the stock with a micrometer. If the stock is fat at the tailstock end, the tailstock needs to be moved toward you the amount of the taper. See Figure 30.

G4002/3 Gear Head Lathes

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Contents Model G4002 / G4003 Gear Head Metal LathePage Table Of Contents Safety Instructions For Power Tools SafetyLength AMP Rating Additional Safety Instructions For The Lathe Circuit Requirements 220V Operation GroundingExtension Cords Commentary IntroductionPiece Inventory UnpackingClean Up Site Considerations Assembly & Setup MountingChucksLubrication To install a chuck To remove a chuckIf the chuck is still tight on the spindle See Figure Live Center Steady RestJaw Chuck Follow RestExample ControlsSpindle Speeds Never change speeds while spindle or motor is in motionNever move selection levers while machine is running Feed DirectionFeed rate selection Feed Rate ChartInch thread selection Thread SelectionExample Metric thread selection To use the chartTo change gears Gear Placement G4002/3 Gear Head LathesCarriage Controls Detail of tailstock controls G4002/3 Gear Head Lathes Tool Post and Holder Tailstock ControlsBefore starting the machine Test RunGibs AdjustmentsThis bolt locks the apron in place Steady/Follow RestTIP TailstockTailstock offset adjustment screw G4002/3 Gear Head Lathes Maintenance Bearing Preload Closure Machine Data Grizzly Model G4003 12 X 36 Gear Head Lathe Electrical Components Start Button G4002/3 Gear Head Lathes Screw Eccentric Shaft PSB26M CAP Screw M6-1 X G4002/3 Gear Head Lathes Lead Screw G4002/3 Gear Head Lathes Hand Wheel G4002/3 Gear Head Lathes Saddle Compound Slide G4002/3 Gear Head Lathes Center Motor 2 HP OIL CAP Lathe BED Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC