Grizzly Complete Guide for G4002 and G4003 Lathe Operation and Maintenance

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GEAR HEAD METAL LATHE

MODEL G4002 / G4003

INSTRUCTION MANUAL

COPYRIGHT © 2000 BY GRIZZLY INDUSTRIAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

REVISED JANUARY, 2000 PRINTED IN CHINA

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Contents Model G4002 / G4003 Gear Head Metal LathePage Table Of Contents Safety Instructions For Power Tools SafetyLength AMP Rating Additional Safety Instructions For The Lathe 220V Operation Grounding Circuit RequirementsExtension Cords Commentary IntroductionPiece Inventory UnpackingClean Up Site Considerations MountingChucks Assembly & SetupLubrication To remove a chuck To install a chuckIf the chuck is still tight on the spindle See Figure Live Center Steady RestJaw Chuck Follow RestSpindle Speeds ControlsNever change speeds while spindle or motor is in motion ExampleNever move selection levers while machine is running Feed DirectionFeed rate selection Feed Rate ChartInch thread selection Thread SelectionExample Metric thread selection To use the chartTo change gears Gear Placement G4002/3 Gear Head LathesCarriage Controls Detail of tailstock controls G4002/3 Gear Head Lathes Tool Post and Holder Tailstock ControlsBefore starting the machine Test RunGibs AdjustmentsThis bolt locks the apron in place Steady/Follow RestTIP TailstockTailstock offset adjustment screw G4002/3 Gear Head Lathes Maintenance Bearing Preload Closure Machine Data Grizzly Model G4003 12 X 36 Gear Head Lathe Electrical Components Start Button G4002/3 Gear Head Lathes Screw Eccentric Shaft PSB26M CAP Screw M6-1 X G4002/3 Gear Head Lathes Lead Screw G4002/3 Gear Head Lathes Hand Wheel G4002/3 Gear Head Lathes Saddle Compound Slide G4002/3 Gear Head Lathes Center Motor 2 HP OIL CAP Lathe BED Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC