Grizzly G4003, G4002 instruction manual Unpacking, Piece Inventory

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Unpacking

This Metal Lathe is shipped from the manufactur- er in a carefully packed crate. If you discover the machine is damaged after you’ve signed for deliv- ery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for pos- sible inspection by the carrier or its agent. Without the packing materials, filing a freight claim can be difficult. If you need assistance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service.

The G4002 and G4003 are heavy machines (1015 lbs. and 1040 lbs. shipping weight). DO NOT over-exert yourself while unpacking or moving your machine – get assistance. In the event that your Metal Lathe must be moved up or down a flight of stairs, be sure that the stairs are capable of supporting the combined weight of people and the machine. Serious personal injury may occur.

When you are completely satisfied with the con- dition of your shipment, you should inventory its parts.

Piece Inventory

The Model G4002/3 is, for the most part, pre- assembled at the factory. Inside the crate you’ll find:

The Model G4002/3 Metal Lathe

6" 3-jaw Chuck

8" 4-jaw Chuck

Face Plate

Steady Rest

Follow Rest

Quick Change Tool Post

Tool Holder

Toolbox

Metric Allen® Wrenches

Straight Blade Screwdriver

Phillips® Screwdriver

Oil can

26T Gear

27T Gear

35T Gear

2- 40T Gear

45T Gear

50T Gear

Chuck wrenches (2)

Reverse Jaws for the 3-Jaw Chuck

Dead Center - MT #3

Live Center - MT #3

In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expedi- ency, replacements can be obtained at your local hardware store.

 

 

 

 

 

 

 

 

 

 

 

 

G4002/3 Gear Head Lathes

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Contents Model G4002 / G4003 Gear Head Metal LathePage Table Of Contents Safety Instructions For Power Tools SafetyLength AMP Rating Additional Safety Instructions For The Lathe Circuit Requirements 220V Operation GroundingExtension Cords Commentary IntroductionPiece Inventory UnpackingClean Up Site Considerations Assembly & Setup MountingChucksLubrication To install a chuck To remove a chuckIf the chuck is still tight on the spindle See Figure Live Center Steady RestJaw Chuck Follow RestSpindle Speeds ControlsNever change speeds while spindle or motor is in motion ExampleNever move selection levers while machine is running Feed DirectionFeed rate selection Feed Rate ChartInch thread selection Thread SelectionExample Metric thread selection To use the chartTo change gears Gear Placement G4002/3 Gear Head LathesCarriage Controls Detail of tailstock controls G4002/3 Gear Head Lathes Tool Post and Holder Tailstock ControlsBefore starting the machine Test RunGibs AdjustmentsThis bolt locks the apron in place Steady/Follow RestTIP TailstockTailstock offset adjustment screw G4002/3 Gear Head Lathes Maintenance Bearing Preload Closure Machine Data Grizzly Model G4003 12 X 36 Gear Head Lathe Electrical Components Start Button G4002/3 Gear Head Lathes Screw Eccentric Shaft PSB26M CAP Screw M6-1 X G4002/3 Gear Head Lathes Lead Screw G4002/3 Gear Head Lathes Hand Wheel G4002/3 Gear Head Lathes Saddle Compound Slide G4002/3 Gear Head Lathes Center Motor 2 HP OIL CAP Lathe BED Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC