Grizzly G4002, G4003 instruction manual Additional Safety Instructions For The Lathe

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Additional Safety Instructions For The Lathe

1.MAKE SURE ALL GUARDS are in place and that the lathe sits on a flat, stable sur- face.

2.BEFORE STARTING THE MACHINE be certain the workpiece has been properly engaged in the chuck and tailstock center (if in use) and that there is adequate clearance for full rotation.

3.ADJUST TOOL HOLDER to provide prop- er support for the turning tool you will be using. Test tool holder clearance by rotat- ing workpiece by hand before turning lathe on.

4.SELECT THE TURNING SPEED which is appropriate for the type of work and the type of material. Allow the lathe to gain its full speed before beginning turning.

5.NEVER CHANGE FEED RATE or spindle speeds while the lathe is turning.

6.NEVER REVERSE MOTOR DIRECTION while the lathe is running.

7.DO NOT STOP LATHE USING YOUR HAND against the workpiece.

8.DO NOT LEAVE LATHE RUNNING UNATTENDED for any reason.

9.NEVER OPERATE THE LATHE WITH DAMAGED OR WORN PARTS. Maintain your lathe in proper working condition. Perform routine inspections and mainte- nance promptly when called for. Put away adjustment tools after use.

10.MAKE SURE YOUR METAL LATHE IS TURNED OFF, disconnected from its power source and all moving parts have come to a complete stop before starting any inspection, adjustment, or mainte- nance procedure.

11.KEEP LOOSE CLOTHING ARTICLES such as sleeves, belts or jewelry items away from the lathe spindle.

12.ALWAYS USE THE PROPER CUTTING TOOLS for the material you are turning, make certain they are sharp and that they are held firmly in the tool holder.

13.ALWAYS PLACE A BOARD OR PIECE OF PLYWOOD ACROSS THE BEDWAY when removing or installing chucks to avoid the possibility of a finger pinch point occurring between a loose chuck and the edges of the bedway.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment or poor work results.

Like all power tools, there is danger asso- ciated with the Model G4002/3 Metal Lathe. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

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G4002/3 Gear Head Lathes

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Contents Gear Head Metal Lathe Model G4002 / G4003Page Table Of Contents Safety Safety Instructions For Power ToolsLength AMP Rating Additional Safety Instructions For The Lathe Circuit Requirements 220V Operation GroundingExtension Cords Introduction CommentaryUnpacking Piece InventoryClean Up Site Considerations Assembly & Setup MountingChucksLubrication To install a chuck To remove a chuckIf the chuck is still tight on the spindle Live Center Steady Rest See FigureFollow Rest Jaw ChuckNever change speeds while spindle or motor is in motion ControlsSpindle Speeds ExampleFeed Direction Never move selection levers while machine is runningFeed Rate Chart Feed rate selectionThread Selection Inch thread selectionExample To use the chart Metric thread selectionGear Placement G4002/3 Gear Head Lathes To change gearsCarriage Controls Tool Post and Holder Tailstock Controls Detail of tailstock controls G4002/3 Gear Head LathesTest Run Before starting the machineAdjustments GibsSteady/Follow Rest This bolt locks the apron in placeTailstock TIPTailstock offset adjustment screw G4002/3 Gear Head Lathes Maintenance Bearing Preload Closure Machine Data Grizzly Model G4003 12 X 36 Gear Head Lathe Electrical Components Start Button G4002/3 Gear Head Lathes Screw Eccentric Shaft PSB26M CAP Screw M6-1 X G4002/3 Gear Head Lathes Lead Screw G4002/3 Gear Head Lathes Hand Wheel G4002/3 Gear Head Lathes Saddle Compound Slide G4002/3 Gear Head Lathes Center Motor 2 HP OIL CAP Lathe BED Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC