Grizzly G4003, G4002 instruction manual Table Of Contents

Page 3

	Table Of Contents
		PAGE
1.	SAFETY
	SAFETY RULES FOR POWER TOOLS	2-3
	ADDITIONAL SAFETY INSTRUCTIONS FOR METAL LATHES	4
2.	CIRCUIT REQUIREMENTS
	220V OPERATION	5
	EXTENSION CORDS	5
	GROUNDING	5
3.	INTRODUCTION
	COMMENTARY	6
	UNPACKING	7
	PIECE INVENTORY	7
	CLEAN UP	8
	SITE CONSIDERATIONS	8
4.	ASSEMBLY & SETUP
	MOUNTING	9
	LUBRICATION	9
	CHUCKS	9-10
	LIVE CENTER	10
	STEADY REST	11
	FOLLOW REST	11
	4-JAW CHUCK ASSEMBLY	12
5.	CONTROLS
	SPINDLE SPEEDS	13
	FEED DIRECTION	14
	SELECTING THE FEED ROD	14
	QUICK CHANGE SELECTION	15
	FEED RATE CHART	15
	THREAD SELECTION	16-19
	CARRIAGE CONTROLS	20
	TOOLPOST	21
	TAILSTOCK CONTROLS	21
	TEST RUN	22
6.	ADJUSTMENTS
	GIBS	23-24
	STEADY REST/FOLLOW REST	24
	TAILSTOCK	25-26
7.	MAINTENANCE
	LUBRICATION	27-28
	BEARING PRELOAD	28
8.	CLOSURE	29
MACHINE DATA		30-31
PARTS BREAKDOWN AND PARTS LISTS		32-49
WARRANTY AND RETURNS		50

Image 3

Contents Model G4002 / G4003 Gear Head Metal LathePage Table Of Contents Safety Instructions For Power Tools SafetyLength AMP Rating Additional Safety Instructions For The Lathe Circuit Requirements 220V Operation GroundingExtension Cords Commentary IntroductionPiece Inventory UnpackingClean Up Site Considerations Assembly & Setup MountingChucksLubrication To install a chuck To remove a chuckIf the chuck is still tight on the spindle See Figure Live Center Steady RestJaw Chuck Follow RestExample ControlsSpindle Speeds Never change speeds while spindle or motor is in motionNever move selection levers while machine is running Feed DirectionFeed rate selection Feed Rate ChartInch thread selection Thread SelectionExample Metric thread selection To use the chartTo change gears Gear Placement G4002/3 Gear Head LathesCarriage Controls Detail of tailstock controls G4002/3 Gear Head Lathes Tool Post and Holder Tailstock ControlsBefore starting the machine Test RunGibs AdjustmentsThis bolt locks the apron in place Steady/Follow RestTIP TailstockTailstock offset adjustment screw G4002/3 Gear Head Lathes Maintenance Bearing Preload Closure Machine Data Grizzly Model G4003 12 X 36 Gear Head Lathe Electrical Components Start Button G4002/3 Gear Head Lathes Screw Eccentric Shaft PSB26M CAP Screw M6-1 X G4002/3 Gear Head Lathes Lead Screw G4002/3 Gear Head Lathes Hand Wheel G4002/3 Gear Head Lathes Saddle Compound Slide G4002/3 Gear Head Lathes Center Motor 2 HP OIL CAP Lathe BED Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC