Carrier 50VS System Checkout, Field Selectable Inputs, DIP Switch Settings and Operation

Page 18

Table 9 — Limits of Operation

Air Limits

Cooling (F)

Heating (F)

Ambient Air Maximum

50

50

Ambient Air Minimum

100

85

Rated Ambient Air

80.6

68

Rated Entering Air (db/wb)

80.6/66.2

68

Entering Air Maximum (db/wb)

100/83

80

Entering Water Minimum*

30

20

Entering Water (Normal)

50-110

30-70

Entering Water Maximum

120

90

LEGEND

 

 

db — Dry Bulb wb — Wet Bulb

*Requires additional insulation when operating below the dew point.

4.Unit fan: Manually rotate fan to verify free rotation and ensure that blower wheel is secured to the motor shaft. Be sure to remove any shipping supports if needed. DO NOT oil motors upon start-up. Fan motors are pre-oiled at the factory. Check unit fan speed selection and compare to design requirements.

5.Condensate line: Verify that condensate line is open and properly pitched toward drain.

6.Water flow balancing: Record inlet and outlet water tem- peratures for each heat pump upon start-up. This check can eliminate nuisance trip outs and high velocity water flow that could erode heat exchangers.

7.Unit controls: Verify that the microprocessor DIP (dual in-line package) switches are set for proper operation and system configuration.

System Checkout

1.System water temperature: Check water temperature for proper range and also verify heating and cooling set points for proper operation.

2.System pH: Check and adjust water pH if necessary to maintain a level between 6 and 8.5. Proper pH promotes longevity of hoses and fittings.

3.System flushing: Verify that all hoses are connected end to end when flushing to ensure that debris bypasses the unit heat exchanger, water valves and other components. Water used in the system must be potable quality initially and clean of dirt, piping slag, and strong chemical clean- ing agents. Verify that all air is purged from the system. Air in the system can cause poor operation or system corrosion.

4.Cooling tower/boiler: Check equipment for proper set points and operation.

5.Standby pumps: Verify that the standby pump is properly installed and in operating condition.

6.System controls: Verify that system controls function and operate in the proper sequence.

7.Low water temperature cutout: Verify that low water temperature cutout controls are provided for the outdoor portion of the loop. Otherwise, operating problems may occur.

8.System control center: Verify that the control center and alarm panel have appropriate set points and are operating as designed.

FIELD SELECTABLE INPUTS

Jumpers and DIP switches on the control board are used to customize unit operation and can be configured in the field. See Tables 10 and 11 for heat pump and BacNet control board DIP switch settings.

IMPORTANT: Jumpers and DIP switches should only be clipped when power to control board has been turned off.

Table 10 — Heat Pump Control Board (PCB)

 

DIP SWITCH

 

PROTOCOL

 

 

NUMBER

No

BacNet

LonWorks

Modbus

 

 

Network

 

 

(PC)

1

— Test/Normal

ON

ON

ON

ON

2

— FP1 15 F/32 F

ON

ON

ON

ON

3

— Tstat Comm/

ON or

OFF

OFF

OFF

 

24-vac

OFF

 

 

 

 

4

— RV Cooling

ON

ON

ON

ON

 

Off/On

 

 

 

 

 

5

— Com2/Com1

ON

OFF

OFF

OFF

6

— Com2 Modbus

OFF

OFF

OFF

OFF

 

Address

 

 

 

 

 

7

— Com2 Modbus

OFF

OFF

OFF

OFF

 

Address

 

 

 

 

 

8

— Com2 Modbus

OFF

OFF

OFF

OFF

 

Address

 

 

 

 

 

 

LEGEND

 

 

 

 

DIP — Dual In-Line Package

PC — Personal Computer

PCB — Printed Circuit Board

Table 11 — BacNet™ Control Board (PCB)

DIP SWITCH NUMBER

POSITION OFF/ON

1

ON

2

OFF

3

OFF

4

OFF

5

OFF

6

OFF

7

OFF

8

OFF

LEGEND

DIP — Dual In-Line Package

PCB — Printed Circuit Board

DIP Switch Settings and Operation

DIP SWITCH 1 (Test Mode = Off/Normal Mode = On)

Test Mode — Test mode is used to speed up the operation sequence of the unit, therefore creating a more timely trouble- shooting technique. All time delays are shorted by 10 times with the exception of the high-pressure lockout which is instantaneous regardless of which mode the switch is posi- tioned. DIP switch 1 must be placed into the Normal mode to resume proper operation of the unit.

DIP SWITCH 2 (FP 1 at 15 F = Off/FP 1 at 32 F = On)

Water Side Freeze Protection Setting — DIP switch 2 is used to determine the loop freeze protection setting. Depending on the brine concentration of the liquid source, the temperature can be set at 15 F or 32 F. The switch MUST be set to the “On” position if pure water is used as the source brine. This is nor- mally the case in open loop systems. Set the DIP switch to the “Off” position for closed loop systems that contain a brine con- centration that allows liquid temperatures to fall to, or below, 15 F.

DIP SWITCH 3 (Tstat at Comm = off/tstat at 24-vac = On)

Thermostat Selection — DIP switch 3 is used to select the type of thermostat that will be used to control the unit. A digi- tal communicating thermostat can be purchased with the unit that will allow all fault signals to be displayed on the thermostat. This allows for efficient troubleshooting and does not require that the technician access the electrical control box

18

Image 18
Contents Contents Safety ConsiderationsGeneral Installation Physical Data 50VS Unit50VSE,F 50VSG,H Dimension a Water Coil Unit ConnectionDRAINa50-8295 50VSM,NDimensional Data A50-829110 x 16 x A50-8296Cabinet 14 xA50-8298 A50-8300A50-8297 A50-8299 A50-8301Install Cabinet and Riser A50-8331.eps Framing Rough-In DetailA50-8332 System Expansion LoopsType Temperature Protection Antifreeze Percentages by VolumeMinimum Temperature for LOW 10 F 15 F 20 F 25 FWater Quality Guidelines Condition Closed Open Loop and Recirculating WellRECIRCULATING† Wire Field Power Supply Connections Chassis Electrical Data 50VS UnitTypical 50VS Unit Control Wiring A50-8352Recommended Wire Gage Low Voltage Thermostat Wire Field Control ConnectionsInstall Hose Kit Maximum RUN Unit toA50-8293 Install Chassis into the CabinetInstall Return Panel Hose Diameter Bend AllowanceA50-8302.eps Install Supply GrillePRE-START-UP Supply Grille Sizes and ArrangementsDIP Switch Settings and Operation System CheckoutField Selectable Inputs Standard 24-vac Sequence of Operation START-UPWater Flow GPM Rise Drop Cooling F Heating F Temperature Change Through Heat ExchangerOperating Limits 20-26 10-17 Systems at 1.5 gpm per tonService Water Coil MaintenanceTroubleshooting Troubleshooting LED1 LED2 LED3 LED4START-UP Checklist II. START-UPHeating Cycle Analysis Cooling Cycle Analysis