Hitachi 231580 manual Motor Test, Setup, Armature Short Circuit Test

Page 17

Motor Test

WARNING

INJECTION HAZARD

To reduce the risk of serious injury, whenever you are instructed to relieve pressure, follow the Pressure Relief

Procedure on page 9.

For checking armature, motor winding and brush electrical continuity.

Setup

Remove the drive housing. See page 24. This is to ensure that any resistance you notice in the armature test is due to the motor and not to worn gears in the drive housing.

Remove the motor brush inspection covers (A). See Fig. 12.

Remove the junction box screws (56). Lower the junction box. Disconnect the two leads (C) from the motor to the board (47). See Fig. 13.

Armature Short Circuit Test

Remove the fan cover (B). See Fig. 12.

Spin the motor fan by hand. If there are no shorts, the motor will coast two or three revolutions before coming to a complete stop. If the motor does not spin freely, the armature is shorted and the motor must be re- placed. See page 22.

Armature, Brushes, and Motor Wiring Open Circuit Test (Continuity)

Connect the two black motor leads together with a test lead. Turn the motor fan by hand at about two revolu- tions per second.

When turning the fan on a DC motor, normally you sense an even, pulsing resistance. If there is irregular turning resistance, or no turning resistance, check and repair the following as needed: broken brush springs, brush leads, motor leads; loose brush terminal screws or motor lead terminals; worn brushes. See page 19.

If there is still uneven or no turning resistance, replace the motor. See page 22.

B

A

06975

Model 231580 shown

Fig. 12

MOTOR

 

 

89

 

BLACK/

 

 

WHITE

 

 

BLACK

 

59

C

 

 

 

58

RED

 

 

 

56

 

 

47

Fig. 13

04720

 

3￿87￿5 ￿7

Image 17
Contents Performance 308715Symbols Table of ContentsInjection Hazard Fire Skin Injection Explosion Hazard Equipment Misuse HazardModel 231580 shown Component Function and IdentificationFire and Explosion Hazard SetupHow to use the pressure control How to use the gun trigger safetyHow to use the pressure drain valve OperationProcedure on How to use the RAC IV tip guardHow to remove a tip clog Startup Pressure Relief ProcedureStartup Procedure Engage the gun safety latch Shutdown and Care Shutdown and CareHow to Flush When to FlushFollow the Pressure Relief Procedure on FlushingBasic Problem Solving TroubleshootingIntermediate Problem Solving No output motor runs but pump does not stroke Spray Pattern Variations Armature Short Circuit Test SetupMotor Test Tool List General Repair InformationMoving Parts Hazard HOT Surface HazardMotor Brushes Test the brushes Removing the pump See Fig Displacement Pump RepairRepairing the pump Motor Motor Start Board Power Supply CordOn/Off Switch Drive Housing, Connecting Rod, Crankshaft REF a Pressure Control Suction Hose Pressure TransducerRepair ReplacementDrain Valve Dimensions Technical DataGraco Phone Number French Spanish German Greek Korean EnglishModel 231580, Series a Model 232654, Series a Sprayer Parts DrawingDescription Qty Sprayer Parts ListModel 231580, Series A, Model 232654, Series a 644a 12b Motor Brush and Spring Replacement Kit Limitation of Liability Graco WarrantyAdditional Warranty Coverage