Hitachi 231580 manual Motor Brushes

Page 19

Motor Brushes

NOTE: Replace brushes when worn to about 0.5 in. (12.5 mm). Always check both brushes. Brush Repair Kit 236967, which includes spring clip 112766, is available for motors manufactured by Pacific Scientific.

NOTE: Replacement brushes may last only half as long as the original ones. To maximize brush life, break in new brushes by operating the sprayer for at least one hour with no load (remove the pump connecting rod pin).

WARNING

INJECTION HAZARD

To reduce the risk of serious injury, whenever you are instructed to relieve pressure, follow the Pressure Relief

Procedure on page 9.

1.Remove both inspection covers (A) and their gaskets. See Fig 14.

A

04653

Fig. 14

2.Push in the spring clip (F) and release its hook (G) from the brush holder (B). Pull out the spring clip. See Fig 15.

3.Slide off the brush lead terminal (E) off the blade connector. Remove the old brush (C). See Fig 15.

1Motor lead; do not disconnect

2Minimum 0.5º (12.5 mm)

3Included in Brush Repair Kit 236967

 

 

2

 

 

 

H

C

 

1

G

 

 

 

 

 

3 F

 

 

 

 

 

 

 

 

B

 

 

 

 

E

Fig. 15

 

 

D

03881

 

 

 

4.Inspect the commutator for excessive pitting, burning or gouging. A black color on the commuta- tor is normal. Have the commutator resurfaced by a qualified motor repair shop if the brushes seem to wear too fast or arc excessively. See Step 9.d., also.

5.Repeat for the other side.

NOTE: The motor brushes on the other side are upside down.

6.Place a new brush (C) in the holder (B) so the ramp (H) faces the spring. See Fig. 16.

 

 

1

 

F

G

 

 

 

 

C

Fig. 16

E

03881

7.Holding the spring clip (F) at a slight angle, slide the spring clip into the brush holder and hook it over the end of the holder. See Fig. 16. Pull on the spring clip to be sure it stays in place. Connect the brush lead to the blade connector (E).

8.Repeat for the other side.

3￿87￿5 ￿9

Image 19
Contents Performance 308715Symbols Table of ContentsInjection Hazard Fire Skin Injection Explosion Hazard Equipment Misuse HazardModel 231580 shown Component Function and IdentificationFire and Explosion Hazard SetupOperation How to use the gun trigger safetyHow to use the pressure control How to use the pressure drain valveHow to remove a tip clog How to use the RAC IV tip guardProcedure on Startup Procedure Pressure Relief ProcedureStartup Engage the gun safety latch Shutdown and Care Shutdown and CareFlushing When to FlushHow to Flush Follow the Pressure Relief Procedure onBasic Problem Solving TroubleshootingIntermediate Problem Solving No output motor runs but pump does not stroke Spray Pattern Variations Motor Test SetupArmature Short Circuit Test HOT Surface Hazard General Repair InformationTool List Moving Parts HazardMotor Brushes Test the brushes Repairing the pump Displacement Pump RepairRemoving the pump See Fig Motor On/Off Switch Power Supply CordMotor Start Board Drive Housing, Connecting Rod, Crankshaft REF a Pressure Control Suction Hose Pressure TransducerDrain Valve ReplacementRepair French Spanish German Greek Korean English Technical DataDimensions Graco Phone NumberModel 231580, Series a Model 232654, Series a Sprayer Parts DrawingModel 231580, Series A, Model 232654, Series a Sprayer Parts ListDescription Qty 644a 12b Motor Brush and Spring Replacement Kit Additional Warranty Coverage Graco WarrantyLimitation of Liability